Hydrothermal Synthesis of Cobalt Doped Magnetite Nanoparticles for Corrosion Protection of Epoxy Coated Reinforced Steel.

Magnetite (Fe³O⁴) and Cobalt-doped Fe³O⁴ nanoparticles were obtained by hydrothermal reaction. The synthesized products were characterized by X-ray diffraction, Energy dispersive spectroscopy, Scanning electron microscopy, and Zeta potential. The results show that Co was substituted in the Fe³O⁴ crystal structure as CoFe₂O₄ phase. The synthesized materials are nanometer in size having uniform morphology, negatively charged and cobalt concentration varied from 2.5 to 7.5 wt.%. The magnetite and Co-doped magnetite nanoparticles at a low concentration (3 wt.%) were dispersed in the epoxy resin. The effect of the magnetite and Co-doped magnetite nanoparticles on the anticorrosion performance of the protective epoxy coatings covered on carbon steel surface was characterized by Electrochemical Impedance Spectroscopy (EIS) and salt fog exposure. Codoped magnetite nanoparticles at 2.5 wt.% provided high protection of the coatings. In addition, Pull-off tests confirmed an adhesion improvement of the epoxy coating filled by the Co-doped Fe³O⁴ nanoparticles.