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Scalable submicrometer additive manufacturing. | LitMetric

Scalable submicrometer additive manufacturing.

Science

Department of Mechanical and Automation Engineering, The Chinese University of Hong Kong, Shatin, Hong Kong.

Published: October 2019

AI Article Synopsis

  • High-throughput fabrication techniques are needed for creating complex 3D structures with tiny features across various fields.
  • Two-photon lithography (TPL) is a potential solution but suffers from slow speeds due to its point-by-point approach.
  • Researchers improved TPL by using a focused ultrafast laser for a projection-based method, significantly boosting production speed and enabling the creation of nanowires under 175 nanometers wide in just milliseconds.

Article Abstract

High-throughput fabrication techniques for generating arbitrarily complex three-dimensional structures with nanoscale features are desirable across a broad range of applications. Two-photon lithography (TPL)-based submicrometer additive manufacturing is a promising candidate to fill this gap. However, the serial point-by-point writing scheme of TPL is too slow for many applications. Attempts at parallelization either do not have submicrometer resolution or cannot pattern complex structures. We overcome these difficulties by spatially and temporally focusing an ultrafast laser to implement a projection-based layer-by-layer parallelization. This increases the throughput up to three orders of magnitude and expands the geometric design space. We demonstrate this by printing, within single-digit millisecond time scales, nanowires with widths smaller than 175 nanometers over an area one million times larger than the cross-sectional area.

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Source
http://dx.doi.org/10.1126/science.aax8760DOI Listing

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