Fast, large-scale, and robust 3-dimensional (3D) fabrication techniques for patterning a variety of structures with submicrometer resolution are important in many areas of science and technology such as photonics, electronics, and mechanics with a wide range of applications from tissue engineering to nanoarchitected materials. From several promising 3D manufacturing techniques for realizing different classes of structures suitable for various applications, interference lithography with diffractive masks stands out for its potential to fabricate complex structures at fast speeds. However, the interference lithography masks demonstrated generally suffer from limitations in terms of the patterns that can be generated. To overcome some of these limitations, here we propose the metasurface-mask-assisted 3D nanofabrication which provides great freedom in patterning various periodic structures. To showcase the versatility of this platform, we design metasurface masks that generate exotic periodic lattices like gyroid, rotated cubic, and diamond structures. As a proof of concept, we experimentally demonstrate a diffractive element that can generate the diamond lattice.
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http://dx.doi.org/10.1073/pnas.1908382116 | DOI Listing |
Adv Mater
January 2025
Division of Materials Science and Engineering, Hanyang University, Seoul, 04763, Republic of Korea.
The evolution of display technologies is rapidly transitioning from traditional screens to advanced augmented reality (AR)/virtual reality (VR) and wearable devices, where quantum dots (QDs) serve as crucial pure-color emitters. While solution processing efficiently forms QD solids, challenges emerge in subsequent stages, such as layer deposition, etching, and solvent immersion. These issues become especially pronounced when developing diverse form factors, necessitating innovative patterning methods that are both reversible and sustainable.
View Article and Find Full Text PDFThe cross talk and power consumption of the 2 × 2 optical switch is a key metric in the design of large-scale photonic integrated circuits (PICs). We build a theoretical model of a 2 × 2 Mach-Zehnder interferometer (MZI) optical switch, taking into account both imbalances in the arm loss and the coupler splitting ratio. The splitting ratio imbalance requirement for a given switch cross talk is summarized, which provides a guideline for the switch design.
View Article and Find Full Text PDFNanophotonics
April 2024
KAIST, Daejeon, Republic of Korea.
Proximity-field nanopatterning (PnP) have been used recently as a rapid, cost-effective, and large-scale fabrication method utilizing volumetric interference patterns generated by conformal phase masks. Despite the effectiveness of PnP processes, their design diversity has not been thoroughly explored. Here, we demonstrate that the possibility of generating any two-dimensional lattice with diverse motifs.
View Article and Find Full Text PDFNanophotonics
March 2024
Department of Mechanical Engineering, The University of Hong Kong, Hong Kong, China.
As a non-destructive and rapid technique, optical scatterometry has gained widespread use in the measurement of film thickness and optical constants. The recent advances in deep learning have presented new and powerful approaches to the resolution of inverse scattering problems. However, the application of deep-neural-network-assisted optical scatterometry for nanostructures still faces significant challenges, including poor stability, limited functionalities, and high equipment requirements.
View Article and Find Full Text PDFThe technique of deliberately bending the substrate during the exposure offers a promising solution to eliminate the period chirp in laser interference lithography. The exact geometry of the substrate to allow for this elimination is given by the solution of an ordinary differential equation (ODE) which has not been solved before. We therefore present a new contemplation of this particular ODE and its solution, the zero-chirp geometry.
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