Quick Preparation of Moisture-Saturated Carbon Fiber-Reinforced Plastics and Their Accelerated Ageing Tests Using Heat and Moisture.

A quick method involving the control of heat and water vapor pressure for preparing moisture-saturated carbon fiber-reinforced plastics (CFRP, 8 unidirectional prepreg layers, 1.5 mm thickness, epoxy resin) has been developed. The moisture-saturated CFRP sample was obtained at 120 °C and 0.2 MPa water vapor in 72 h by this method using a sterilizer (autoclave). The bending strength and viscoelastic properties measured by a dynamic mechanical analysis (DMA) remained unchanged during repetitive saturation and drying steps. No degradation and molecular structural change occurred. Furthermore an accelerated ageing test with two ageing factors, , heat and moisture was developed and performed at 140⁻160 °C and 0.36⁻0.62 MPa water vapor pressure by using a sealed pressure-proof stainless steel vessel (autoclave). The bending strength of the sample decreased from 1107 to 319 MPa at 160 °C and 0.63 MPa water vapor pressure in 9 days. Degraded samples were analyzed by DMA. The degree of degradation for samples was analyzed by DMA. CFRP and degraded CFRP samples were analyzed by using a surface and interfacial cutting analysis system (SAICAS) and an electron probe micro-analyzer (EPMA) equipped in a scanning electron microscope.