Spray deposition and characterization of carbon nanoflower and gold-doped carbon nanoflower thin films.

Herein, we present an aerosol filtration method for the fabrication of carbon nanoflower (CNF) thin films. The method was based on generation, evaporation and filtration of solvent encapsulated CNF droplets. The particles were collected on polytetrafluoroethylene membranes and roll-transferred at room temperature onto flexible polyethylene terephthalate substrates. Suspensions for spraying were made in low vapor pressure mixtures of EtOH/Hex (50/50 v/v%). Doping of starter suspensions was made by the addition of organometallic 1-dodecanethiol-coated gold nanoparticles (AuNPs). The produced films displayed substrate surface coverage of up to 83.3% ± 13.9% and a film thickness of up to 2.4 μm. The deposition of doped suspensions resulted in uniform distribution of AuNPs in the volume of the CNF film, which enables film application for flexible photovoltaics.