The effects of cutting parameters on cutting forces and heat generation when drilling animal bone and biomechanical test materials.

Med Eng Phys

School of Mechanical Aerospace and Civil Engineering, The University of Manchester, Pariser Building, Manchester M1 3BB, United Kingdom. Electronic address:

Published: January 2018

AI Article Synopsis

  • The study examined how spindle speed and feed rate influence cutting forces and temperatures during drilling of SawBones materials and cadaveric bones.
  • The feed rate significantly impacted cutting forces, while both spindle speed and feed rate affected cutting temperatures, revealing friction as the main heat source.
  • Drilling animal cortical bone resulted in higher forces than drilling test materials, and while drilling direction was considered, it had little effect on cutting forces due to the angled nature of osteons being cut.

Article Abstract

The research presented in this paper investigated the effects of spindle speed and feed rate on the resultant cutting forces (thrust force and torque) and temperatures while drilling SawBones biomechanical test materials and cadaveric cortical bone (bovine and porcine femur) specimens. It also investigated cortical bone anisotropy on the cutting forces, when drilling in axial and radial directions. The cutting forces are only affected by the feed rate, whereas the cutting temperature in contrast is affected by both spindle speed and feed rate. The temperature distribution indicates friction as the primary heat source, which is caused by the rubbing of the tool margins and the already cut chips over the borehole wall. Cutting forces were considerably higher when drilling animal cortical bone, in comparison to cortical test material. Drilling direction, and therewith anisotropy, appears to have a negligible effect on the cutting forces. The results suggest that this can be attributed to the osteons being cut at an angle rather than in purely axial or radial direction, as a result of a twist drill's point angle.

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Source
http://dx.doi.org/10.1016/j.medengphy.2017.10.009DOI Listing

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