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Purpose: Many future drug products will be based on innovative manufacturing solutions, which will increase the need for a thorough understanding of the interplay between drug material properties and processability. In this study, hot melt extrusion of a drug-drug mixture with minimal amount of polymeric excipient was investigated.
Methods: Using indomethacin-cimetidine as a model drug-drug system, processability of physical mixtures with and without 5% (w/w) of polyethylene oxide (PEO) were studied using Differential Scanning Calorimetry (DSC) and Small Amplitude Oscillatory Shear (SAOS) rheometry. Extrudates containing a co-amorphous glass solution were produced and the solid-state composition of these was studied with DSC.
Results: Rheological analysis indicated that the studied systems display viscosities higher than expected for small molecule melts and addition of PEO decreased the viscosity of the melt. Extrudates of indomethacin-cimetidine alone displayed amorphous-amorphous phase separation after 4 weeks of storage, whereas no phase separation was observed during the 16 week storage of the indomethacin-cimetidine extrudates containing 5% (w/w) PEO.
Conclusions: Melt extrusion of co-amorphous extrudates with low amounts of polymer was found to be a feasible manufacturing technique. Addition of 5% (w/w) polymer reduced melt viscosity and prevented phase separation.
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http://dx.doi.org/10.1007/s11095-017-2254-8 | DOI Listing |
Waste Manag
December 2024
Department of Mechanical Engineering, Indian Institute of Technology Tirupati, Andhra Pradesh 517619, India. Electronic address:
The identification of recyclable resources are extremely important to balance the growing demand for polymer composite 3D printing and sustainable manufacturing. In the present study, SS 316L powder particle infused PLA filaments are fabricated by deriving PLA from discarded bi-material extrudates, adopting solvent mixing methodology. The matrix reclaimability, composite feedstock fabrication, extrudability and printability are investigated by increasing the solid loading from 10 - 40 wt%.
View Article and Find Full Text PDFAAPS PharmSciTech
December 2024
Department of Pharmaceutics and Drug Delivery, School of Pharmacy, The University of Mississippi, University, Mississippi, 38677, USA.
The hot-melt extrusion process is currently considered a prominent manufacturing technique in the pharmaceutical industry. The present study is intended to develop amlodipine besylate (AMB)-loaded subcutaneous implants to reduce the frequency of administration, thus improving patient compliance during hypertension management. AMB subcutaneous implants were prepared using continuous hot-melt extrusion technology using poly(caprolactone) and poly(lactic-co-glycolic acid) with dimensions of 3.
View Article and Find Full Text PDFInt J Pharm X
December 2024
Leicester School of Pharmacy, De Montfort University, Leicester LE1 9BH, UK.
This paper presents a comprehensive investigation of the manufacturing of itraconazole (ITZ) amorphous solid dispersions (ASDs) with Kolllidon® VA64 (KVA64) using hot-melt extrusion (HME) and in-line process monitoring, employing a Quality by Design (QbD) approach. A sequential Design of Experiments (DoE) strategy was utilized to optimize the manufacturing process, with in-line UV-Vis spectroscopy providing real-time monitoring. The first DoE used a fractional factorial screening design to evaluate critical process parameters (CPPs), revealing that ITZ concentration had the most significant impact on the product quality attributes.
View Article and Find Full Text PDFMaterials (Basel)
December 2024
Department of Electrical and Computer Engineering, Western University, London, ON N6A 5B9, Canada.
The increasing adoption of distributed recycling via additive manufacturing (DRAM) has facilitated the revalorization of materials derived from waste streams for additive manufacturing. Recycled materials frequently contain impurities and mixed polymers, which can degrade their properties over multiple cycles. This degradation, particularly in rheological properties, limits their applicability in 3D printing.
View Article and Find Full Text PDFMaterials (Basel)
November 2024
Semenov Research Center for Chemical Physics, Russian Academy of Sciences, Kosygin St. 4, 119991 Moscow, Russia.
The results of rheological studies and thermal analysis of polymer compositions based on polyacrylonitrile copolymers (PAN) of different molecular weights and asphalt isolated by n-pentane solvent deasphalting are presented. It was found that the asphalt content in mixtures with PAN at the level of 10-30 wt.% improves the rheological properties of the polymer composite melt.
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