Fretting fatigue experiments and finite element analysis were carried out to investigate the influence of cylindrical-on-flat contact on crack nucleation, crack path and fatigue life of medium-carbon steel. The location of crack nucleation was predicted using the maximum shear stress range criterion and the maximum relative slip amplitude criterion. The prediction using the maximum relative slip amplitude criterion gave the better agreement with the experimental result, and should be used for the prediction of the location of crack nucleation. Crack openings under compressive bulk stresses were found in the fretting fatigues with flat-on-flat contact and cylindrical-on-flat contacts, i.e., fretting-contact-induced crack openings. The crack opening stress of specimen with flat-on-flat contact was lower than those of specimens with cylindrical-on-flat contacts, while that of specimen with 60-mm radius contact pad was lower than that of specimen with 15-mm radius contact pad. The fretting fatigue lives were estimated by integrating the fatigue crack growth curve from an initial propagating crack length to a critical crack length. The predictions of fretting fatigue life with consideration of crack opening were in good agreement with the experimental results.
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http://dx.doi.org/10.3390/ma10020155 | DOI Listing |
Heliyon
April 2024
Faculty of Mechanical Engineering, Semnan University, Semnan, Iran.
A study was conducted to compare the pure fatigue and fretting fatigue properties of AM60 magnesium alloys, with and without 3D-printed PLA coatings. The PLA coating layers led to an increase in the fatigue lifetime in both pure and fretting conditions. They delayed the crack initiation time compared to uncoated samples, thereby increasing fatigue lifetime.
View Article and Find Full Text PDFJ Orthop Surg Res
April 2024
Department of Orthopedic Surgery, Peking Union Medical College, Peking Union Medical College Hospital, Chinese Academy of Medical Sciences, 1st Shuai Fu Yuan, Dongcheng District, Beijing, 100730, China.
Purpose: The purpose of the study was to describe a novel growth guidance system, which can avoid metal debris and reduce the sliding friction forces, and test the durability and glidability of the system by in vitro test.
Method: Two major modifications were made to the traditional Shilla system, including the use of ultra-high molecular weight polyethylene (UHMWPE) gaskets to avoid direct contact between the screw and rod, and polishing the surface of the sliding part of the rod. We tested the durability of the system by a fatigue test, which the samples were test on the MTS system for a 10 million cycle of a constant displacement.
Medicina (Kaunas)
March 2024
Department of Orthopaedics, Università degli Studi di Sassari, Viale San Pietro 24, 07100 Sassari, Italy.
: wear and corrosion can lead to the gross failure of the Morse taper junction with the consequent fracture of the true neck of the prosthetic stem in hip arthroplasty. : 58-year-old male patient, with a BMI of 38 kg/m. Because of avascular necrosis, in 2007, a metal-on-metal total hip arthroplasty was implanted in him, with a TMZF stem and a Co-Cr head.
View Article and Find Full Text PDFJ Mech Behav Biomed Mater
February 2024
Department of Orthopaedics, University Hospital Magdeburg, Otto-von-Guericke University, Leipziger Str. 44, 39120, Magdeburg, Germany.
Implant modularity within revision total hip arthroplasty (THA) offers multiple implant configurations and allows surgeons a high intraoperative flexibility to restore functionality to the patients joint, even in complex revision cases. However, a rare but devastating complication for patients, clinicians and manufacturers presenting a breakage of the taper junction between the distal stem and the proximal implant part. Aside from implant and patient specific risk factors, corrosion and fretting at the stem junctions have been associated with taper failure.
View Article and Find Full Text PDFOrthopadie (Heidelb)
January 2024
Institut für Biomechanik, Technische Universität Hamburg, Denickestraße 15, 21073, Hamburg, Deutschland.
Introduction: In revision surgery, modular implant components allow the surgeon to tailor the characteristics of the implant to the bone situation. Relative motion can occur at the tapered modular connection, leading to fretting corrosion and subsequent biological reactions, particularly due to poor assembly and contamination of the tapered connection. The aim of this study was to demonstrate whether incomplete assembly and inadvertent contamination of the modular taper causes a change in junction strength.
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