We report the aluminothermic reduction enabled synthesis of silicon hollow microspheres from commercialized silica nanoparticles by controlled transformation and organization. The synergistically integrated merits of a simple process and delicate structural design lay a basis for developing an industrially viable silicon anode with optimized electrochemical performances.
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http://dx.doi.org/10.1039/c6cc03766f | DOI Listing |
Materials (Basel)
July 2024
Metallurgy School, Northeastern University, Shenyang 110819, China.
To overcome the problem of CrO and AlO inclusions in CuCr50 alloy prepared by aluminothermic reduction method, in this paper, a novel methodology for strengthening metal-slag separation through in situ slagging is proposed. CuCr50 alloys were prepared by metallothermic reduction using Al and Al-Mg as reducing agents, and the physical properties of the slag, such as viscosity, density, and surface tension, were adjusted by controlling the proportion of CaO in the slagging agent in the raw material to achieve good separation of the slag-metal. The results show that with the ratio of CaO increased, CaO and MgO were coupled to make slag, which combined with CrO and AlO to form CaCrO, MgCrO, and CaAlO in the slag, thus reducing the content of impurities in the alloy.
View Article and Find Full Text PDFMaterials (Basel)
March 2024
Department of Materials Science and Engineering, Faculty of Natural Sciences, Norwegian University of Science and Technology (NTNU), 7034 Trondheim, Norway.
To achieve better process control of silicon (Si) alloy production using aluminum as a reductant of calcium silicate (CaO-SiO) slag, it is necessary to understand the reaction phenomena concerning the behavior of formed phases at the metal-slag interface during conversion. The interfacial interaction behavior of non-agitated melt was investigated using the sessile drop method for varying time and temperature, followed by EPMA phase analysis at the vicinity of the metal-slag interface. The most remarkable features of the reaction were the accumulation of solid calcium aluminate product layers at the Al alloy-slag interface and spontaneous emulsion of Si-alloy droplets in the slag phase.
View Article and Find Full Text PDFMater Horiz
May 2024
Lawrence Livermore National Laboratory, 7000 East Ave, Livermore, CA 94550, USA.
Cerium oxide is a low-value byproduct of rare-earth mining yet constitutes the largest fraction of the rare earth elements. The reduction of cerium oxide by liquid aluminum is proposed as an energy- and cost-efficient route to produce high-strength Al-Ce alloys. This work investigated the mechanism of a multi-step reduction reaction to facilitate the industrial adaptation of the process.
View Article and Find Full Text PDFSci Total Environ
April 2024
Faculty of Metallurgical and Energy Engineering, Kunming University of Science and Technology, Kunming 650093, PR China.
Electroplating sludge is extensively produced in chemical precipitation-based treatment of electroplating wastewater. It poses a huge threat to environmental safety if not properly disposed, ascribed to its high contents of heavy metals. An innovative metallurgical approach was proposed a to recycle Cu, Cr, and Ni from it.
View Article and Find Full Text PDFACS Appl Mater Interfaces
November 2023
College of Polymer Science and Engineering, State Key Laboratory of Polymer Materials Engineering, Sichuan University, Chengdu 610065, P. R. China.
The extensive utilization of Si-anode-based lithium-ion batteries faces obstacles due to their substantial volume expansion, limited intrinsic conductivity, and low initial Coulombic efficiency (ICE). In this study, we present a straightforward, cost-effective, yet scalable method for producing a porous micro Si/Si-Ti alloy anode. This method utilizes titanium-blast furnace slag (TBFS) as a raw material and combines aluminothermic reduction with acid etching.
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