Influence of recasting on the quality of dental alloys: A systematic review.

Statement Of Problem: Dental alloy manufacturers advise against the reuse of previously melted alloy. However, for economic reasons, dental laboratories often reuse the casting surplus (sprue and metal remaining in the crucible former). Such reuse remains a controversial topic in dental practice.

Purpose: The purpose of this systematic review was to assess the effects of remelting dental alloys by evaluating the following parameters: reasons for recasting and associated processes, feasible number of recastings, treatment of alloys before recasting and its effects on cytotoxicity, color of opaque porcelain, castability of alloys, marginal accuracy, mechanical properties, porcelain-metal interfaces, and corrosion.

Material And Methods: The systematic review included all studies on dental alloy recasting. MEDLINE, Dentistry and Oral Science Source, Science Direct, and ISI Web of Science were searched (up to July 2014). Data were extracted and the quality of studies was assessed.

Results: Thirty-four studies published between 1983 and 2014 were included. The number of recastings ranged from 1 to 10. The percentage of new alloy ranged from 0 to 100 wt%, although the mean value was 50 wt%.

Conclusions: Evidence for the feasibility of adding 50% new metal at each recasting is limited. The number of recastings should be limited to a maximum of 4. No general test protocol can be deduced from these studies, which limits the comparison and exploitation of data. Furthermore, no consensus protocol exists for the evaluation of recasting. Future studies should work toward establishing a standard protocol.