Objective: To investigate the emission sources of fine and ultrafine particles (UFPs) during brazing, welding, and grinding in a mechanical engineering factory and to characterize UFP exposure by measuring size distributions, number, and surface area concentrations.
Methods: Samplings lasted 4 hours and were conducted during 5 days using the Grimm 1.109 portable aerosol spectrometer, the Grimm portable NanoCheck™ 1.320, the electrical low pressure impactor, and the nanoparticle aerosol monitor AeroTrak™ 9000.
Results: Higher concentrations of fine particles were observed in welding and grinding activities. The highest values of UFP number and alveolar surface area concentrations were detected in the welding booth.
Conclusions: Potential emission sources of fine particles and UFPs can be identified by the multifaceted approach outlined in this study. This sampling strategy provides important data on key UFP metrics.
Download full-text PDF |
Source |
---|---|
http://dx.doi.org/10.1097/JOM.0b013e31827cbabe | DOI Listing |
Materials (Basel)
December 2024
Department of Metal Forming, Welding and Metrology, Faculty of Mechanical Engineering, Wroclaw University of Science and Technology, 50-370 Wrocław, Poland.
This article presents research on advanced surface preparation methods for sintered carbides (WC-Co, grade B2) commonly used in the tool industry, particularly in the context of bonding these materials with C45 steel using adhesives. Sintered carbides are widely used due to their high hardness, wear resistance, and good ductility, making them ideal for manufacturing tools operating in harsh conditions. Traditional bonding methods, such as brazing and welding, often result in stresses and cracks.
View Article and Find Full Text PDFMaterials (Basel)
October 2024
State Key Laboratory of Advanced Brazing Filler Metals & Technology, Zhengzhou Research Institute of Mechanical Engineering Co., Ltd., Zhengzhou 450001, China.
Herein, we fabricated a low-melting-point Zr-16Ti-6Cu-8Ni-6Co eutectic filler based on a Zr-Ti-Cu-Ni filler to achieve effective joining of a Ti6Al4V (TC4) titanium alloy. The temperature at which the brittle intermetallic compound (IMC) layer in the seam completely disappeared was reduced from 920 °C to 900 °C, which broadened the temperature range of the Zr-based filler, brazing the TC4 without a brittle IMC layer. The shear strength of the Zr-16Ti-6Cu-8Ni-6Co brazed joint increased by 113% more than that of the Zr-16Ti-9Cu-11Ni brazed joint at 900 °C.
View Article and Find Full Text PDFMolecules
September 2024
Faculty of Materials Science and Engineering, Kunming University of Science and Technology, Kunming 650093, China.
To meet the demands for high-temperature performance and lightweight materials in aerospace engineering, the Au-Ni solder is often utilized for joining dissimilar materials, such as TiAl-based alloys and Ni-based high-temperature alloys. However, the interaction between Ti and Ni can lead to the formation of brittle phases, like TiNi, TiNi, and TiNi, which diminish the mechanical properties of the joint and increase the risk of crack formation during the welding process. Cu doping has been shown to enhance the mechanical properties and high-temperature stability of the Au-Ni brazed joint's central area.
View Article and Find Full Text PDFMaterials (Basel)
July 2024
State Key Laboratory of Advanced Brazing Filler Metals & Technology, Zhengzhou Research Institute of Mechanical Engineering Co., Ltd., Zhengzhou 450001, China.
In order to address the issues of excessive brittle intermetallic compounds (IMC) formation in the TC4 brazed joints, two types of novel Ti-Zr-Cu-Ni-Sn amorphous braze fillers were designed. The microstructure and shear strength of the TC4/Ti-Zr-Ni-Cu-Sn/TC4 brazed joints were studied by scanning electron microscopy (SEM), transmission electron microscopy (TEM), X-ray diffractometer (XRD) and electronic universal materials testing machine. The results show that the optimized TiZrNiCuSn braze filler whose chemical composition is closer to the eutectic point possesses a lower melting point compared with the equiatomic TiZrNiCuSn.
View Article and Find Full Text PDFSci Rep
May 2024
Faculty of Engineering, University of Rijeka, 51000, Rijeka, Croatia.
Paste-type brazing materials have advantages such as adjusting the complexity of the parts to be soldered, easy storage and production in certain quantities. They can be used for brazing heat exchangers, liquid tanks and corrosion resistant parts. In this work, the microstructures and thermal behaviors of Al-Si-Cu-Ni brazing materials with different contents were investigated, and the effect of brazing process on the microstructural evolution and mechanical properties of brazed joints produced under nitrogen-filled environment was examined.
View Article and Find Full Text PDFEnter search terms and have AI summaries delivered each week - change queries or unsubscribe any time!