Power tiller: vibration magnitudes and intervention development for vibration reduction.

Appl Ergon

Division of Agricultural Engineering, Indian Agricultural Research Institute, PUSA, New Delhi 110012, India.

Published: September 2012

The operators of power tiller are exposed to a high level of vibration originating from the dynamic interaction between the soil and the machine. The vibration from the power tiller is transmitted from the handle to hands, arms and shoulders. In the present study, experiments were conducted in three operational conditions i.e. transportation on farm roads, tilling with cultivator and rota-tilling with rota-vator. The highest vibration values were observed in x-direction in all the experiments. The maximum vibration rms values for x-direction were 5.96, 6.81 and 8.00 ms(-2) in tilling with cultivator, transportation and rota-tilling respectively. Three materials were used for intervention development to reduce vibration magnitude. The maximum reduction of 25.30, 31.21 and 30.45% in transportation; 23.50, 30.64 and 20.86% in tilling with cultivator and 24.03, 29.18 and 25.52% in rota-tilling were achieved with polyurethane (PU), rubber and combination of PU and rubber intervention. It was found that the maximum vibration reductions were achieved with the rubber in all three operational conditions. The average exposure time for occurrence of white finger syndrome increased by 28-50% with incorporation of intervention in different operations. Physiological and postural parameters also improved with incorporation of interventions.

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http://dx.doi.org/10.1016/j.apergo.2011.12.012DOI Listing

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Article Synopsis
  • The study investigates how the geometric features, specifically the sweepback angle of 'L'-shaped rotary blades, affect the performance of rotary tillers, which is largely unexplored in prior research.
  • By utilizing the discrete element method (DEM) and experiments in a soil bin, the research analyzes the impact of geometrical and operational parameters, including sweepback angle, forward speed, rotational speed, and tilling depth on power requirements and mixing effectiveness.
  • Results indicate that a sweepback angle of 18° significantly reduces power requirements (26.39% lower than 6° angle) while maintaining good mixing indices, suggesting that adjusting this angle can enhance efficiency in rotary tillers.
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In many Indian regions, paddy wheat is the main crop rotation and facing the problem of straw incorporation for seed bed preparation in short period. The handling of straw in combine harvested paddy fields is a significant issue in the paddy wheat rotation. In order to solve this issue, efforts were carried out to cut paddy straw into small pieces by the newly proposed counter-rotating blades, followed by the simultaneous incorporation of a rotary tiller into the soil.

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