A highly efficient and industrially viable catalyst design for the direct synthesis of H(2)O(2) from H(2) and O(2) was realized by the encapsulation of Pd nanoparticles in polyelectrolyte multi-layers on a sulfonated resin. The continuous production of 9.9 wt% H(2)O(2) was achieved under intrinsically safe and non-corrosive conditions without any loss of activity.
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