We demonstrate a diffractive maskless lithographic system that is capable of rapidly performing both serial and single-shot micropatterning. Utilizing the diffractive properties of phase holograms displayed on a spatial light modulator, arbitrary intensity distributions were produced to form two and three dimensional micropatterns/structures in a variety of substrates. A straightforward graphical user interface was implemented to allow users to load templates and change patterning modes within the span of a few minutes. A minimum resolution of approximately 700 nm is demonstrated for both patterning modes, which compares favorably to the 232 nm resolution limit predicted by the Rayleigh criterion. The presented method is rapid and adaptable, allowing for the parallel fabrication of microstructures in photoresist as well as the fabrication of protein microstructures that retain functional activity.
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http://dx.doi.org/10.1364/OE.18.011754 | DOI Listing |
Micromachines (Basel)
October 2024
Samara National Research University, 443086 Samara, Russia.
Distortion is a common issue in projection lens imaging, leading to image distortion and edge deformation, which significantly affects the quality of the projected pattern. Conventional methods for distortion correction are typically constrained by the precision of the projection pixel size. In this work, we propose an ultra-pixel precision correction method for projection distortion in projection lithography systems.
View Article and Find Full Text PDFMicromachines (Basel)
June 2024
Department of Microsystems, University of South-Eastern Norway, Raveien 205, 3184 Borre, Norway.
Grayscale lithography (GSL) is an alternative approach to the standard binary lithography in MEMS fabrication, enabling the fabrication of complicated, arbitrary 3D structures on a wafer without the need for multiple masks and exposure steps. Despite its advantages, GSL's effectiveness is highly dependent on controlled lab conditions, equipment consistency, and finely tuned photoresist (PR) exposure and etching processes. This works presents a thorough investigation of the challenges of GSL for silicon (Si) wafers and presents a detailed approach on how to minimize fabrication inaccuracies, aiming to replicate the intended design as closely as possible.
View Article and Find Full Text PDFMicromachines (Basel)
October 2023
Department of Mechanical Engineering, State Key Laboratory of Tribology, Tsinghua University, Beijing 100084, China.
Optical imaging and photolithography hold the promise of extensive applications in the branch of nano-electronics, metrology, and the intricate domain of single-molecule biology. Nonetheless, the phenomenon of light diffraction imposes a foundational constraint upon optical resolution, thus presenting a significant barrier to the downscaling aspirations of nanoscale fabrication. The strategic utilization of surface plasmons has emerged as an avenue to overcome this diffraction-limit problem, leveraging their inherent wavelengths.
View Article and Find Full Text PDFSmall
December 2023
Laboratory of Organic NanoPhotonics and CAS Key Laboratory of Bio-Inspired Materials and Interfacial Science, Technical Institute of Physics and Chemistry, Chinese Academy of Sciences, No. 29, Zhongguancun East Road, Beijing, 100190, P. R. China.
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