Characterization of mouthguard materials: physical and mechanical properties of commercialized products.

Objectives: Contemporary mouthguard materials need to perform consistently over a wide range of possible temperatures (-20 to 40 degrees C). Therefore the specific aim of this study was to characterize commercialized mouthguard materials' properties and investigate the effect of temperature on these properties.

Methods: Five commercially representative thermoplastic mouthguard materials (Essix Resin, Erkoflex, Proform-regular, Proform-laminate, and Polyshok) were tested. The durometer hardness, water absorption, tear strength, and impact attenuation of the mouthguard materials were measured according to ASTM D2240-05, D570-98 (2005), D624-00, and ASTM D6110-06f (modified) guidelines. Tests were conducted on five separate specimens at both room 23+/-2 degrees C and intra-oral 37+/-2 degrees C temperatures. Independent t-tests (alpha=0.05) were used to test for differences between room and intra-oral temperatures.

Results: Material hardness decreased (p<0.05) from room to intra-oral temperatures for all mouthguard materials. Water absorption increased (p<0.05) from room to intra-oral temperatures for all mouthguard materials. Tear strength decreased (p<0.05) from room to intra-oral temperatures for all mouthguard materials. Impact attenuation between room and intra-oral temperatures was different (p<0.05) for the Erkoflex, Proform-laminate, and Polyshok material respectfully. However, there was no difference between temperatures for the Essix Resin (p=.058) or Proform-regular (p=.275) materials.

Significance: Temperature measureably affects the physical and mechanical properties of mouthguard materials. It is particularly noteworthy that none of the commercialized products met current ANSI and SAI standards for impact attenuation.