Changes in the crystalline structure during heating of melt-drawn ultrahigh molecular weight polyethylenes (UHMW-PEs) having different molecular characteristics were analyzed by in situ wide-angle X-ray diffraction measurements. A phase transition from the orthorhombic into the hexagonal phase was observed for all samples, but the perfection was enhanced and the possible temperature window for the hexagonal phase was greater for the sample containing only a higher molecular weight component. In contrast, an increase in retractive stress during heating was confirmed for the sample containing a lower molecular weight component, reflecting melting of the folded-chain crystal (FCC). Differential scanning calorimetry and transmission electron microscopy revealed the dependency of the molecular characteristics of the sample on the resultant morphologies. These results demonstrate that the existence of FCC determines both the quality and the width of the temperature window for the hexagonal phase during heating of melt-drawn UHMW-PEs.
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