The purpose of this study is to evaluate the non-ionizing radiation (NIR) exposure, especially optical radiation levels, and potential health hazard from aluminum arc welding processes based on the American Conference of Governmental Industrial Hygienists (ACGIH) method. The irradiance from the optical radiation emissions can be calculated with various biological effective parameters [i.e., S(lambda), B(lambda), R(lambda)] for NIR hazard assessments. The aluminum arc welding processing scatters bright light with NIR emission including ultraviolet radiation (UVR), visible, and infrared spectra. The UVR effective irradiance (Eeff) has a mean value of 1,100 microW cm at 100 cm distance from the arc spot. The maximum allowance time (tmax) is 2.79 s according to the ACGIH guideline. Blue-light hazard effective irradiance (EBlue) has a mean value of 1840 microW cm (300-700 nm) at 100 cm with a tmax of 5.45 s exposure allowance. Retinal thermal hazard effective calculation shows mean values of 320 mW cm(-2) sr(-1) and 25.4 mW (cm-2) (380-875 nm) for LRetina (spectral radiance) and ERetina (spectral irradiance), respectively. From this study, the NIR measurement from welding optical radiation emissions has been established to evaluate separate types of hazards to the eye and skin simultaneously. The NIR exposure assessment can be applied to other optical emissions from industrial sources. The data from welding assessment strongly suggest employees involved in aluminum welding processing must be fitted with appropriate personal protection devices such as masks and gloves to prevent serious injuries of the skin and eyes upon intense optical exposure.
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http://dx.doi.org/10.1097/01.HP.0000267862.44497.a4 | DOI Listing |
Ultrason Sonochem
January 2025
Jiangsu Key Laboratory for Advanced Metallic Materials, School of Materials Science and Engineering, Southeast University, Nanjing 211189, China.
In this study, the cavitation erosion (CE) behavior of wire-arc directed energy deposition (DED) nickel-aluminum bronze (NAB) alloys is compared with that of cast alloys, and the synergistic effect between corrosion and CE is investigated. The CE resistance of the wire-arc DED NAB alloy is better than that of the cast alloys. The CE of NAB alloys preferentially occurs at the boundaries of the α-Cu and residual β phases, and in the matrix around the κ phase.
View Article and Find Full Text PDFMaterials (Basel)
December 2024
School of Materials Science and Engineering, Pusan National University, Busan 46241, Republic of Korea.
In this study, the melt pool formation behavior of high-speed laser-arc hybrid welding of aluminum plates was simulated using finite element analysis (FEA). To evaluate the heat input efficiencies of the laser and arc, standalone laser or arc welding experiments were conducted using the same arc or laser processing parameters as those employed in hybrid welding. These experiments were also simulated using FEA to calibrate the laser and arc heat adsorption parameters.
View Article and Find Full Text PDFMolecules
January 2025
Nanyang Branch of Henan Boiler and Pressure Vessel Inspection Technology Research Institute, No. 1088 Gongye South Road, Nanyang 473000, China.
Titanium potassium oxalate had been mixed into the electrolyte to improve the anti-corrosion property of the micro arc oxidation coating on the surface of the aluminium alloy. The surface and cross-section of the coating at different titanium potassium oxalate concentrations had been observed by scanning electron microscopy, showing that when the titanium potassium oxalate concentration was 10 g/L, the coating compactness was better. Additionally, the element content of the coating had been studied by the energy dispersive spectrometer, and results proved that the coating consisted of Al, O, Ti, Si, and P.
View Article and Find Full Text PDFMicromachines (Basel)
December 2024
The Institute of Technological Sciences, Wuhan University, Wuhan 430072, China.
Wire arc additive manufacturing (WAAM) with a special arc mode of cold metal transfer pulse advanced (CMT-PADV) is an ideal additive manufacturing process for fabricating aerospace components, primarily high-strength aluminum alloys, offering advantages such as high deposition rates and low cost. However, the numerical simulation of the CMT-PADV WAAM process has not been researched until now. In this study, we first developed a three-dimensional fluid dynamics model for the CMT-PADV WAAM of 7075 aluminum alloy, aiming at analyzing the droplet transition and molten pool flow.
View Article and Find Full Text PDFACS Appl Mater Interfaces
December 2024
Department of Materials Science and Engineering, University of Pennsylvania, Philadelphia, Pennsylvania 19104, United States.
The scalable synthesis of non-precious nanoporous metals, such as nanoporous zinc (NP-Zn), nanoporous iron (NP-Fe), and nanoporous aluminum (NP-Al), is crucial for large-scale production of hydrogen through the reaction between non-precious metals and water. The fabrication of bulk NP-Zn by selective removal of Al from sub-centimeter-sized arc-melted Zn-Al parent alloys through free corrosion dealloying usually takes a few days. Here, we demonstrate that this free corrosion dealloying process can be reduced from a few days to 4 min simply using micrometer-sized Zn-Al powder particles with nominal composition ZnAl atomic % produced by gas atomization as the parent alloy.
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