Electrolithographic investigations of the hydrophilic channels in Nafion membranes.

Nafion membranes are used as semisolid electrolytes in methanol and hydrogen fuel cells. The ion conduction takes place through those hydrophilic channels in the Nafion that can provide continuous pathways through the membrane. There is as yet limited information about the density, the size, and the shape of these channels. We have developed two electrochemical methods of visualizing the pore structure which involve the creation of metal lithographs using the membrane pores as templates. In the experiments, the membrane is supported on a flat solid surface on one side, and is in contact with an electrolyte on the other side. Using hydrogen-terminated n-doped Si(111), we deposited gold from an electrolyte containing a gold salt. The Au ions traverse the membrane through the pores, reach the silicon surface, and are spontaneously reduced. A metallic Au deposit is formed on the silicon surface, at the base of the hydrophilic channel. The Au deposits are imaged after the membrane is dissolved. Another method involves supporting the membrane on a Pt surface and depositing silver wires through the hydrophilic channels of the membrane. The scanning electron microscope pictures of these wires provide an image of the size and the shape of the hydrophilic channels.