Publications by authors named "Zefan Shao"

A facile and novel fabrication method is demonstrated for creating flexible poly(ethylene terephthalate) (PET)-embedded silver meshes using crack lithography, reactive ion etching (RIE), and reactive silver ink. The crack width and spacing in a waterborne acrylic emulsion polymer are controlled by the thickness of the polymer and the applied stress due to heating and evaporation. Our innovative fabrication technique eliminates the need for sputtering and ensures stronger adhesion of the metal meshes to the PET substrate.

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Nature has inspired the design of next-generation lightweight architectured structural materials, for example, nacre-bearing extreme impact and paw-pad absorbing energy. Here, a bioinspired functional gradient structure, consisting of an impact-resistant hard layer and an energy-absorbing ductile layer, is applied to additively manufacture ultrahigh-molecular-weight polyethylene (UHMWPE). Its crystalline graded and directionally solidified structure enables superior impact resistance.

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Magnetic ferrite materials have been extensively studied for a range of technological applications, such as magnetic motors, recording media, and millimetre-wave devices. In this context, the nanosized epsilon phase of FeO (ϵ-FeO) attracts significant attention due to its high coercive field at room temperature. Here, we report the in-situ aerogel nanoreactor growth of magnetic ϵ-FeO nanoparticles, exhibiting a coercive field (H) of 4000 Oe.

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Permanent magnets, especially rare-earth based magnets, are widely used in energy-critical technologies in many modern applications, involving energy conversion and information technologies. However, the environmental impact and strategic supplies of rare-earth elements hamper the long-term development of permanent magnets. Hence, there is a surge of interest to expand the search for rare-earth-free magnets with a large energy product ().

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Magnetically hard nanoparticles have been widely explored in colloidal solution synthesis, while a high temperature-induced phase transformation is indispensable to achieve its high magnetocrystalline anisotropy. However, a long-standing challenge of magnetic nanoparticles is the inaccessibility of size-controlled growth without sintering-induced agglomeration. Here, we report a universal one-pot eutectic reaction scheme of magnetically hard FePd nanoparticles, in which the crystallization conditions are critical for its magnetic performance.

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To exploit the high-temperature superinsulation potential of anisotropic thermal management materials, the incorporation of ceramic aerogel into the aligned structural networks is indispensable. However, the long-standing obstacle to exploring ultralight superinsulation ceramic aerogels is the inaccessibility of its mechanical elasticity, stability, and anisotropic thermal insulation. In this study, we report a recoverable, flexible ceramic fiber-aerogel composite with anisotropic lamellar structure, where the interfacial cross-linking between ceramic fiber and aerogel is important in its superinsulation performance.

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