Process Characterizations of Ultrasonic Extruded Weld-Riveting of AZ31B Magnesium Alloy to Carbon Fiber-Reinforced PA66.

Traditional metal-plastic dissimilar welding methods directly heat the metal workpiece, which may cause potential thermal damage to the metal workpiece. Ultrasonic extruded weld-riveting (UEWR) is a relatively new method for dissimilar joining of carbon fiber-reinforced thermoplastic (CFRTP) and metal. In this method, the CFRTP workpiece is melted using the ultrasonic effect and is squeezed into prefabricated holes in the metal workpiece to form a rivet structure.

Numerical Study of Contact Behavior and Temperature Characterization in Ultrasonic Welding of CF/PA66.

Ultrasonic plastic welding (UPW) is a promising method for joining carbon fiber reinforced thermoplastic (CFRTP). The interface temperature determines weld quality to a large extent. This paper numerically analyzes the contact behavior and temperature characterization during welding using harmonic balance method (HBM).