Study of Carbon Matrix Composite as Wear-Resistant Plate Material on Improving Wear Resistance and Mixing Effect in Mixing Process.

Silica and carbon black are the most important reinforcing systems in rubber formula. In the process of continuous optimization of the formula, silica gradually replaces carbon black by its characteristics. In view of the wear problem of the components of the mixer chamber caused by the increase in the proportion of silica in the formula, this research applied carbon matrix composite (CMC) materials to wear-resistant plate materials, and compared them with common wear-resistant (CWR) plate materials to explore the impact of replacing CWR plate with CMC on improving wear resistance and mixing effect.

Squeezing Mechanical Analysis and Model Establishment of the Viscoelastic Rubber-Strip-Feeding Process of the Cold-Feed Rubber Extruder.

In the process of rubber extrusion, the feed structure directly affects the extrusion quality, extrusion uniformity, screw lateral force, and feed power consumption. Until now, the feed structure was mainly based on empirical designs, and there was no theoretical model for the optimal design of a feed structure. This paper focused on the squeezing mechanical analysis and model establishment of the feeding process in which viscoelastic rubber strips are passed through feed-wedge clearance in cold-feed extruders.

Effect of Interfacial Lubrication between Rubber and Metal on Reducing Mixer Chamber Wall Wear in Mixing Process.

This paper focused on adding a suitable lubrication effect at the interface between the rubber and mixer chamber wall on reducing the surface wear rate of the mixer chamber wall. In the research process, the contact model between the compound and internal mixer chamber wall was simplified to the pin-on-disc experimental model. The experimental results showed that the friction coefficient and the metal surface wear rate of the mixer chamber were reduced (by approximately 24%) by adding an appropriate amount of antifriction agent in the mixing process, while the comprehensive properties of the compound showed an improvement trend.

Effect of Adding Pyrolysis Carbon Black (CBp) on Soft Friction and Metal Wear during Mixing.

In the cracking process of waste tires, pyrolysis carbon black (CBp), as a solid product, accounts for about 35% of the total tire rubber content. Here, the treated CBp has been gradually applied to the tire formula to improve the recycling efficiency of waste tires. This study elucidated the influence of adding CBp during the tire mixing process on soft friction and metal wear.

Optimize Design of Run-Flat Tires by Simulation and Experimental Research.

In this study, the two key factors affecting the thermal performance of the insert rubber and stress distribution on the tire sidewall were analyzed extensively through various performance tests and simulations to promote the development of run-flat tires. Four compounds and two structures of insert rubber were designed to investigate the effects of heat accumulation and stress distribution on durability testing at zero pressure. It was concluded that the rigidity and tensile strength of the compound were negatively correlated with temperature.

Numerical Optimization Simulation of Synchronous Four-Wing Rotor.

The mixer is the most widely used batch mixing equipment in the rubber industry. The rotor is a core component and has a great impact on the mixing effect of the equipment. The current rotor structure design is done empirically, being tightly dependent on practical experience.

Effect of Silane Coupling Agent on Modification of Areca Fiber/Natural Latex.

In this paper, the areca fiber was extracted by physical and chemical treatment, and then the areca fiber/natural latex composite was prepared by natural latex impregnation technology. In order to combine areca fiber and natural rubber latex better, three silane coupling agents with different action mechanism were selected: Si-69, KH550, and KH570 which were used to treat the areca fiber/natural latex compound. The results show that the silane coupling agent can change the surface of the fiber from hydrophilic surface to organophilic surface, making the bonding of areca fiber to natural latex more closely.

Effect of Adding MoDTC on the Properties of Carbon Black Rubber and the Friction and Wear of Metal during Mixing Process.

The gap between the rotor and the mixer chamber wall is an important factor in determining filler dispersion in rubber compounds. The inner wall of a mixer will wear after working for a long time, which will cause poor filler dispersion and affect the quality of rubber products. In this study, MoDTC was added to carbon black as a kind of filler, and the effect on filler dispersion, the properties of the rubber product, and the friction and wear of rubber and metal in the mixing process were examined.

Optimization of Serial Modular Continuous Mixing Process Parameters for Natural Rubber Composites Reinforced by Silica/Carbon Black.

In the tire industry, the combination of carbon black and silica is commonly utilized to improve the comprehensive performance of natural rubber so as to realize the best performance and cost-effectiveness. The corresponding mixing is divided into three processes (initial mixing, delivery, reactive mixing) by the serial modular continuous mixing method, thus achieving more accurate control of the mixing process, higher production efficiency and better performance. Moreover, the optimization of serial modular continuous mixing process parameters can not only improve the performance of composite materials, but help people understand the physical and chemical changes and the reinforcing mechanism of fillers in the mixing process.

Application of Protein-Based Films and Coatings for Food Packaging: A Review.

As the IV generation of packaging, biopolymers, with the advantages of biodegradability, process ability, combination possibilities and no pollution to food, have become the leading food packaging materials. Biopolymers can be directly extracted from biomass, synthesized from bioderived monomers and produced directly by microorganisms which are all abundant and renewable. The raw materials used to produce biopolymers are low-cost, some even coming from agrion dustrial waste.

Friction and Wear between Polymer and Metal in the Mixing Process.

In order to obtain a longer mixing chamber life, a layer of hard alloy coating is generally welded on the surface. However, when the mixing chamber is used for a long time, the surface will be worn due to friction with small fillers and rubber. As a result, there will be a large gap between the mixing chamber and the rotor, which will further affect the quality of the mixed rubber.

Continuous Preparation and Properties of Silica/Rubber Composite Using Serial Modular Mixing.

In order to efficiently prepare high-performance silica/rubber composites for use in the tread of semi-steel radial tires, a serial modular continuous mixer was designed according to the principle of modular functionalization. The modular structure and serial process helped control the accuracy of the silanization reaction. Synchronous four-wing serrated rotors and reverse meshing reaction mixing twin-rotors utilized shear flow and elongation flow to improve the dispersion.