Surface angled cracks on critical components in high-speed machinery can lead to fractures under stress and pressure, posing a significant threat to the operational safety of equipment. To detect surface angled cracks on critical components, this paper proposes a "Quantitative Detection Method for Surface Angled Cracks Based on Full-field Scanning Data". By analyzing different ultrasonic signals in the full-field scanning data from laser ultrasonics, the width, angle, and length of surface angled cracks can be determined.
View Article and Find Full Text PDFIEEE Trans Neural Netw Learn Syst
August 2024
Fault detection, also known as anomaly detection (AD), is at the heart of prediction and health management (PHM), which plays a vital role in ensuring the safe operation of mechanical equipment. Nonetheless, the lack of anomaly data creates a significant obstacle to the AD of the mechanical system. In particular, the complex modulation effects induced by time-varying speeds make AD much more challenging.
View Article and Find Full Text PDFAnomaly detection is crucial to the safety of complex electromechanical equipment. With the rapid accumulation of industrial data, intelligent methods without human intervention have become the mainstream of anomaly detection. Among them, variational autoencoder (VAE) performs well in anomaly detection with missing fault samples due to the self-supervised learning paradigm.
View Article and Find Full Text PDFIntelligent fault diagnosis with small training samples plays an important role in the safety of mechanical equipment. However, affected by sharp speed variation, fault feature is extremely weak, which raises difficulty for fault diagnosis. The mutual coupling of multi-component fault features further increases the difficulty.
View Article and Find Full Text PDFOperating deflection shape analysis allows investigating the dynamic behaviour of a structure during operation. It normally requires simultaneous, multi-point measurements to capture the response from an unknown excitation source (unknown-input and multiple-output), which can complicate its usage for structures without ease of access. A novel vibration pattern testing method is proposed based on a roving continuous random excitation employing a small robotic Hexbug device and a single-point measurement.
View Article and Find Full Text PDFIEEE Trans Neural Netw Learn Syst
September 2023
In recent years, the identification of out-of-distribution faults has become a hot topic in the field of intelligent diagnosis. Existing researches usually adopt domain adaptation methods to complete the generalization of diagnostic knowledge with the aid of target domain data, but the acquisition of fault samples in real industries is extremely time-consuming and costly. Moreover, most researches focus on samples with fixed fault levels, ignoring the fact that system degradation is a continuous process.
View Article and Find Full Text PDFIEEE Trans Neural Netw Learn Syst
October 2022
Intelligent bearing diagnostic methods are developing rapidly, but they are difficult to implement due to the lack of real industrial data. A feasible way to deal with this problem is to train a network through laboratory data to mine the causality of bearing faults. This means that the constructed network can handle domain deviations caused by the change of machines, working conditions, noise, and so on which is, however, not a simple task.
View Article and Find Full Text PDFTo identify the major vibration and radiation noise, a source contribution quantitative estimation method is proposed based on underdetermined blind source separation. First, the single source points (SSPs) are identified by directly searching the identical normalized time-frequency vectors of mixed signals, which can improve the efficiency and accuracy in identifying SSPs. Then, the mixing matrix is obtained by hierarchical clustering, and source signals can also be recovered by the least square method.
View Article and Find Full Text PDFEarly detection of faults developed in gearboxes is of great importance to prevent catastrophic accidents. In this paper, a sparsity-based feature extraction method using the tunable Q-factor wavelet transform with dual Q-factors is proposed for gearbox fault detection. Specifically, the proposed method addresses the problem of simultaneously extracting periodic transients and high-resonance component from noisy data for the gearboxes fault detection purpose.
View Article and Find Full Text PDFThe various multi-sensor signal features from a diesel engine constitute a complex high-dimensional dataset. The non-linear dimensionality reduction method, t-distributed stochastic neighbor embedding (t-SNE), provides an effective way to implement data visualization for complex high-dimensional data. However, irrelevant features can deteriorate the performance of data visualization, and thus, should be eliminated a priori.
View Article and Find Full Text PDFPlanetary gearboxes exhibit complicated dynamic responses which are more difficult to detect in vibration signals than fixed-axis gear trains because of the special gear transmission structures. Diverse advanced methods have been developed for this challenging task to reduce or avoid unscheduled breakdown and catastrophic accidents. It is feasible to make fault features distinct by using multiwavelet denoising which depends on the feature separation and the threshold denoising.
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