Statistical Analysis of Morphological Characteristics of Inconel 718 Formed by High Deposition Rate and High Laser Power Laser Cladding.

Laser cladding is one of the emerging additive manufacturing technologies and has been adopted in various industrial fields. In this study, the morphological characteristics of a single clad of Inconel 718 manufactured by coaxial laser cladding with high laser power from 4200 W to 5400 W, powder feeding rate from 25 g/min to 50 g/min, and cladding speed from 20 mm/s to 50 mm/s are studied. The cross-section of the melt pool is analyzed and classified by type into three types: shallow dilution, flat dilution, and fluctuating dilution.

Effect of Laser Beam Profile on Thermal Transfer, Fluid Flow and Solidification Parameters during Laser-Based Directed Energy Deposition of Inconel 718.

The profile of the laser beam plays a significant role in determining the heat input on the deposition surface, further affecting the molten pool dynamics during laser-based directed energy deposition. The evolution of molten pool under two types of laser beam, super-Gaussian beam (SGB) and Gaussian beam (GB), was simulated using a three-dimensional numerical model. Two basic physical processes, the laser-powder interaction and the molten pool dynamics, were considered in the model.

Experiments and identification of the unbalance of aerostatic guideways on the micro-scale.

In order to diagnose the unbalance of aerostatic guideways, displacement and acceleration sensors were used to measure the vibration signals of the unbalance of the aerostatic guideways caused by the gas fluctuation. The frequency characteristics for the unbalance of aerostatic guideways caused by gas fluctuation has been extracted from the measured signals by power spectral density, and the basic frequencies of the guideway system have been diagnosed according to spectral characteristics, in agreement with the results calculated by the corresponding motion equations and the finite element method.