Recycling and Reuse of Spent LIBs: Technological Advances and Future Directions.

Recovering valuable metals from spent lithium-ion batteries (LIBs), a kind of solid waste with high pollution and high-value potential, is very important. In recent years, the extraction of valuable metals from the cathodes of spent LIBs and cathode regeneration technology are still rapidly developing (such as flash Joule heating technology to regenerate cathodes). This review summarized the studies published in the recent ten years to catch the rapid pace of development in this field.

Mineral transformation and solidification of heavy metals during co-melting of MSWI fly ash with coal fly ash.

Melting is an efficient method to turn municipal solid waste incineration (MSWI) fly ash (FA) into non-hazardous material. Coal fly ash (CFA) was selected as the silica-alumina source to carry out co-melting research with MSWI FA in this work. The effects of the temperature and the CFA content on mineral transformation and the migration characteristics of heavy metals were analyzed.

A study of the stabilization and solidification of heavy metals in co-vitrification of medical waste incineration ash and coal fly ash.

Medical waste incineration ash (MWIA) has significant concentrations of heavy metals, dioxins, and chlorine that, if handled incorrectly, might cause permanent damage to the environment and humans. The low content of calcium (Ca), silicon (Si), and aluminum (Al) is a brand-new challenge for the melting technique of MWIA. This work added coal fly ash (CFA) to explore the effect of melting on the detoxication treatment of MWIA.

Optimizing invasive plant biomass valorization: Deep eutectic solvents pre-treatment coupled with ZSM-5 catalyzed fast pyrolysis for superior bio-oil quality.

The primary objective of this study is to explore the application of a deep eutectic solvent, synthesized from lactic acid and choline chloride, in combination with a pre-treatment involving ZSM-5 catalytic fast pyrolysis, aimed at upgrading the quality of bio-oil. Characterization results demonstrate a reduction in lignin content post-treatment, alongside a significant decrease in carboxyls and carbonyls, leading to an increase in the C/O ratio and noticeable enhancement in crystallinity. During catalytic fast pyrolysis experiments, the pre-treatment facilitates the production of oil fractions, achieving yields of 54.

Attempts to obtain clean biochar from hyperaccumulator through pyrolysis: Removal of heavy metals and transformation of phosphorus.

The sound disposal of the ensuing heavy metal-rich plants can address the aftermath of phytoremediation. In this study, the first attempt was made to obtain heavy metals-free and phosphorus-rich biochar from phytoremediation residue (PR) by pyrolysis, and the effects of chlorinating agent type, chlorine dosage, and pyrolysis residence time on heavy metal removal, phosphorus (P) transformation, and biochar properties were investigated. The results showed that as chlorine dosage and pyrolysis residence time increased, added polyvinyl chloride (PVC) reduced the concentration of Zn in biochar to one-tenth of that in PR by intensified chlorination, where both Zn concentration (2727.

Effect of NaCl on the migration of heavy metals during the non-isothermal and isothermal combustion of sludge: Static and dynamic analyses.

Chlorine has been proven to promote the volatilization of heavy metals during sludge combustion. This work compared the migration of heavy metals with NaCl addition under different combustion modes at 900 ℃. The combustion modes have less effect on the mineral phase of residues, but the volatilization and toxicity reduction of heavy metals were more pronounced under isothermal combustion.

Gas-liquid contact evaporation of concentrate leachate from disk-tube reverse osmosis treatment in waste incineration plant.

In order to utilize waste heat such as exhaust steam and hot air passing through air preheater in the waste incineration plant to heat air used for evaporating leachate concentrate (LC) by gas-liquid contact evaporation technology, hot air of 600 °C, 450 °C and 250 °C was used to evaporate LC in a laboratory-scale evaporator to obtain purified condensate used for supplying water for circulating cooling water system. The influence of pH, hot air temperature and evaporation rate on COD and NH-N in condensate were investigated to identify the optimum operation of this technology. The results showed that COD concentration in condensate obviously decreased with increase in hot air temperature.

Effective treatment of leachate concentrate from waste incineration plant by combination of coagulation and direct contact evaporation.

In order to verify that coagulation as pre-treatment can reduce the temperature of the hot air used for direct contact evaporating the leachate concentrate (LC) and low-grade waste heat such as exhaust steam in the waste incineration plant can be used to evaporate the LC. The supernatants after coagulation using polymerized ferrous sulfate (PFS), polymeric-aluminum (PAC), polymeric silicate aluminum ferric (PSAF) and poly-aluminum ferric chloride (PAFC) as coagulants were further treated in a lab-scale direct contact evaporation system. The results showed that the best performance with removal efficiencies of COD and NH-N of 58.

Experimental study on adsorption of PbCl and CdCl on kaolin modified by leachates from municipal solid waste incineration power plant.

Six kinds of waste liquids produced in the treatment process of leachate in a waste incineration plant were used to improve the adsorption effect of raw kaolin on heavy metal chloride. The capture performances of these modified kaolin on PbCl and CdCl vapor were investigated in a two-stage fixed bed combustor. The results indicated that the adsorption effects of raw kaolin on PbCl and CdCl were improved in some experimental groups, main effective component was Na in the leachate, but the influences did not change regularly with the increase in the concentration of Na  introduced into kaolin.

Insight into the role of SO on selenium conversion during adsorption by CaO: Theoretical calculation and experimental study.

SO can noticeably impact the control of high toxic selenium emissions from flue gas by CaO. Surprisingly, our experiments showed that under certain conditions, SO can promote selenium capture by CaO, rather than hinder it. To elucidate the underlying mechanism, a combination of theoretical calculations and experiments was conducted.

Improved adsorption capacity and applicable temperature of gaseous PbCl capture by modified montmorillonite with combined thermal treatment and acid activation.

The emission of semi-volatile heavy metals during the thermal utilization of various fuels has been a huge threat to the environment. In this study, the montmorillonite modified by thermal treatment and hydrochloric acid activation was evaluated for the PbCl adsorption performance. The optimum adsorption temperature of sorbents increased with the thermal treatment temperature (<500 °C) for the increased amount of reactive sites caused by the removal of interlayer water and hydroxyl, while a higher treatment temperature will collapse the lamellar structure of montmorillonite and greatly inhibit the PbCl adsorption.

Experimental and theoretical studies on the adsorption characteristics of Si/Al-based adsorbents for lead and cadmium in incineration flue gas.

Si/Al-based adsorbents are effective adsorbents for capturing heavy metals in incineration flue gases at high temperatures in the furnace. In this work, the adsorption characteristics and adsorption mechanisms of Si/Al-based adsorbents for lead and cadmium vapors were studied using a combination of experimental and density functional theory (DFT) calculations. The trapping performance of a series of Si/Al-based adsorbents for Pb and Cd vapors was investigated using a self-designed gas-solid two-phase rapid adsorption experimental system.

Effect of CaO and montmorillonite additive on heavy metals behavior and environmental risk during sludge combustion.

Serious pollution is caused by heavy metals (HMs) emission during sludge combustion treatment, but the addition of minerals has the ability to alleviate the migration of HMs to the gaseous state. In this study, HMs (As, Cr, Zn and Cu) behavior, speciation, and environmental risk during sludge combustion with CaO and montmorillonite (MMT) additive was investigated in the lab-scale tube furnace. The results showed that the sludge combustion was mainly determined by volatile matter.

Thermodynamic evaluation on chemical looping conversion of Cd- and Zn-contained phytoremediation plant with different CaO pathways.

With the development of phytoremediation for soil contamination, disposal of phytoremediation plant becomes a serious problem. Thermochemical conversion of phytoremediation plant can greatly reduce the volume and mass, meanwhile the clean and reusable utilization is realized. As one of the thermochemical conversion technologies, chemical looping (CL) offers a carbon negative way for clean utilization of biomass.

Transformation of Cr under sintering of Ca-rich solid waste with kaolin: Analysis of multi-element coupled interactions.

The high toxicity of Cr-Ca compounds generated during the heat treatment of solid waste will heavily threat the environment. In this work, a kind of Ca-rich river sludge which is bound with Ca and heavy metals was combusted with kaolin under 900 °C for 3 h in a muffle to study the transformation of Cr. The effects of kaolin on Cr transformation were investigated through sequential extraction, the risk assessment of heavy metals, and constant pH leaching test, also combined with crystal phase analysis of Ca-Al-Si minerals.

Green production of a novel sorbent from kaolin for capturing gaseous PbCl in a furnace.

The pollution of semi-volatile heavy metals is one of the key environmental risks for municipal solid waste incineration, and in-situ adsorption of metals within the furnace by mineral sorbents such as kaolin has been demonstrated as a promising emission control method. To lessen the consumption of sorbent, a novel material of amorphous silicate was produced from kaolin through pressurised hydrothermal treatment. Its performance of gaseous PbCl capture was tested in a fixed bed furnace and compared with unmodified kaolin and metakaolin.

New Insight on the Combined Effects of Hydrothermal Treatment and FeSO/Ca(ClO) Oxidation for Sludge Dewaterability Improvement: Moisture Distribution and Noncovalent Interaction Calculation.

A combination of hydrothermal treatment and FeSO/Ca(ClO) oxidation was developed in our previous work and was proved to be significantly useful for improving the sludge dewaterability. The dewatering mechanism of the sludge after the combined treatment of hydrothermal treatment and FeSO·7HO/Ca(ClO) was obtained for the first time based on the moisture distribution analysis. Moreover, the noncovalent interaction between the hydrophilic sites of sludge EPS in sludge and water molecules was studied for the first time by using density functional theory.

Investigating the adsorption behavior and quantitative contribution of Pb adsorption mechanisms on biochars by different feedstocks from a fluidized bed pyrolysis system.

The aim of this study was to examine the qualitative and quantitative analysis of Pb adsorption mechanisms performed with biochars derived from rice straw (RSBs), rice husk (RHBs) and saw dust (SDBs) at several pyrolysis temperatures (400-600 °C) in a fluidized bed system. Adsorption isotherms, kinetics, and desorption analysis were determined, and biochars were analyzed by X-ray Photoelectron Spectroscopy (XPS), Fourier Transform Infrared Spectroscopy (FTIR), Scanning Electron Microscope with Energy Dispersive Spectrometer (SEM-EDS) and Boehm titration method. The effect of minerals on Pb adsorption, including precipitation and cation exchange, revealed increasing contribution of precipitation from a range of 4.

Adsorption characteristics and mechanism of Pb(II) by agricultural waste-derived biochars produced from a pilot-scale pyrolysis system.

The objective of this study was to investigate the feasibility of removing Pb by pilot-scale fluidized bed biochar, and then to put forward an industrial-scale fluidized bed pyrolysis progress of cogeneration of biochar and high-temperature gas. Corn stalk biochars (CSBs) were prepared at 400-600 °C, in which the maximum Pbadsorption capacity (Q) of CSB450 is 49.70 mg⋅g at the optimal condition.

Experimental study on enrichment of heavy metals by intercalation-exfoliation modified kaolin during coal combustion.

An intercalation-exfoliation method is applied to modify the natural kaolin mineral, so that to improve the enrichment effects on heavy metals (Zn, Pb, Cr & Cd) during coal combustion. The modified kaolin is scanned by electron microscope (SEM), X-ray diffraction (XRD), Fourier Transform infrared spectroscopy (FTIR) and Brunner-Emmett-Teller (BET), which indicate that the natural kaolin is peeled off to form fine flakes and the interlayer spacing is significantly increased. The coal-kaolin combustion tests were performed in a tube furnace from 900°C to 1300°C.

High-temperature chlorination of PbO and CdO induced by interaction with NaCl and Si/Al matrix.

Municipal solid-waste incineration leads to emission of lead (Pb) and cadmium (Cd), which vaporize in furnace and condense in flue. NaCl in waste has been proven to enhance volatilization of Pb and Cd at high temperatures chlorination of oxides to chlorides; however, this process was not well-understood so far due to its complexity. This study decoupled the indirect chlorination process and direct chlorination process so that these two processes were investigated separately.

Typical Gaseous Semi-Volatile Metals Adsorption by Meta-Kaolinite: A DFT Study.

Kaolinite can be used as in-furnace adsorbent to capture gaseous semi-volatile metals during combustion, incineration, or gasification processes for the purposes of toxic metals emission control, ash deposition/slagging/corrosion inhibition, ultrafine particulate matter emission control, and so on. In this work, the adsorptions of typical heavy metals (Pb and Cd) and typical alkali metals (Na and K) by meta-kaolinite were investigated by the DFT calculation. The adsorption energies followed the sequence of NaOH-Si surface > KOH-Si surface > PbO-Al surface ≈ CdO-Al surface ≈ NaOH-Al surface > KOH-Al surface > NaCl-Al surface ≈ Na-Si surface > Na-Al surface > KCl-Al surface > Pb-Al surface > PbCl₂-Al surface > CdCl₂-Al surface ≈ K-Si surface ≈ PbCl-Al surface > K-Al surface > CdCl-Al surface > NaCl-Si surface > KCl-Si surface > Cd-Al surface.

A novel two-stage biomass gasification concept: Design and operation of a 1.5 MWth demonstration plant.

To gasify the biofuel of low ash melting temperature and overcome the high content of tar in bio-gas, a novel two-stage gasification concept is proposed. This concept enables the tar-free bio-gas generated in the gasification process under thermal cracking. On that basis, a demonstration project is introduced.

Effect of temperature tuning on the aerosol acoustic aggregation process.

Diesel exhaust aerosols (DEAs) can absorb and accumulate toxic metal particulates and bacteria suspended in the atmospheric environment, which impact human health and the environment. The use of acoustic standing waves (ASWs) to aggregate DEA is currently considered to be an efficient particle removal method; however, study of the effect of different temperatures on the acoustic aggregation process is scarce. To explore the method and technology to regulate and optimize the aerosol aggregation process through temperature tuning, an acoustic apparatus integrated with a temperature regulation function was constructed.