Twin-free, directly synthesized MFI nanosheets with improved thickness uniformity and their use in membrane fabrication.

Zeolite nanosheets can be used for the fabrication of low-defect-density, thin, and oriented zeolite separation membranes. However, methods for manipulating their morphology are limited, hindering progress toward improved performance. We report the direct synthesis (i.

Few-Unit-Cell MFI Zeolite Synthesized using a Simple Di-quaternary Ammonium Structure-Directing Agent.

Synthesis of a pentasil-type zeolite with ultra-small few-unit-cell crystalline domains, which we call FDP (few-unit-cell crystalline domain pentasil), is reported. FDP is made using bis-1,5(tributyl ammonium) pentamethylene cations as structure directing agent (SDA). This di-quaternary ammonium SDA combines butyl ammonium, in place of the one commonly used for MFI synthesis, propyl ammonium, and a five-carbon nitrogen-connecting chain, in place of the six-carbon connecting chain SDAs that are known to fit well within the MFI pores.

High-performance ammonia-selective MFI nanosheet membranes.

Nanosheet-based MFI membranes, known to be highly selective for hydrocarbon isomer separations, exhibit an NH3/N2 mixture separation factor of 2236 with NH3 permeance of 1.1 × 10-6 mol m-2 s-1 Pa-1, and NH3/H2 separation factor of 307 with NH3 permeance of 2.3 × 10-6 mol m-2 s-1 Pa-1 at room temperature.