Publications by authors named "Wojciech Zawadka"

Additive manufacturing from metal powders using selective laser melting technology is gaining increasing interest in various industries. The purpose of this study was to determine the effect of changes in process parameter values on the relative density, microstructure and mechanical properties of Ti-6Al-4V and Ti-6Al-7Nb alloy samples. The experiment was conducted in response to a noticeable gap in the research on the manufacturability of the Ti-6Al-7Nb alloy in SLM technology.

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This article discusses a comparative analysis of the wear and quality of planer knife blades used in wood planers. The novelty in this work is the use of a simple coordinate measuring machine with a vision system to assess the wear of the cutting edges of planer knives. The primary objective of the research described in this paper was to verify whether the wear of the cutting edge of planer knives can be measured quickly and accurately using an optical coordinate measuring machine with a vision system.

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The use of CNC equipment that integrates several machining operations eliminates downtime due to changes in setup and clamping of workpieces in more than one machining device. A review of CNC equipment and tools known from the literature and from manufacturers' offerings indicates that new technical solutions are being developed to integrate two or more technological operations. However, these examples have numerous limitations and are mostly not suitable for machining surfaces with complex shapes.

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The most widely used method for shaping technical blades is grinding with abrasive tools made of cubic boron nitride (cBN) grains and vitrified bond. The goal of this work was to determine the effect of grinding wheel grain size (cBN grain number according to FEPA standards: B126, B181 and B251), kinematics (grinding with the circumference, face and conical surface of the wheel) and feed rate ( = 100; 150; 200 mm/min) on the effects of the grinding process evaluated by the cutting force of the blade after machining , blade surface texture parameters (, , , , , and ) as well as blade surface morphology. An analysis of output quantities showed that grinding wheels made of B181 cBN grains are most favorable for shaping planar technical blades of X39Cr13 steel in the grinding process.

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This work presents the results of an experimental study of the sharpening of planar technical blades used in the fish processing industry. Sharpening was carried out in the grinding process using several environmentally friendly methods of cooling and lubricating the machining zone (MQL method, CAG nozzle, hybrid method that is a combination of MQL and CAG methods, as well as WET flooding method as reference). The purpose of the research was to determine the possibility of reducing the negative environmental impact of the sharpening process of technical blades by minimizing the expenditure of coolant.

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This article presents the results of experimental studies of the centrifugal disc finishing (CDF) process of 304 steel elements with the use of an active workpieces holder, that allows workpieces for additional rotational and oscillation movements. The main aim of the research was to evaluate the mechanism of formation of the surface texture and to assess the intensity and effectiveness of the machining process. It is shown that additional movements of the workpiece significantly affect the formation of the machining traces generated by the elementary phenomena of micro-cutting, scratching, grooving, etc.

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Despite extensive knowledge of the cutting methods described, no universal method has been developed so far for evaluating the technological quality of elements shaped by different cutting processes. The aim of the research described in this article was to fill this gap and to propose the author's methodology for the assessment of the technological quality of the surface of X5CRNI18-10 steel shaped as a result of laser cutting and abrasive water jet cutting. A synthetic index of technological quality assessment of the surface after cutting (cutting technological quality) was proposed.

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