Electrospun TiO2 nanofibers, consisting of anatase phase TiO2 single-crystalline crystallites with sizes of approximately 10 nm, were impregnated into an Al 1100 alloy by the technique of friction stir processing (FSP). The studies of the resulting TiO2-Al composite revealed that the electrospun TiO2 nanofibers with diameters of approximately 200 nm were broken into nanoparticles during FSP; the in situ generated pristine surfaces led to the interfacial reaction between TiO2 and Al and resulted in the formation of strong interfaces between the electrospun TiO2 nanoparticles and the Al 1100 matrix. This was evidenced by the fact that the filler-matrix fracture always occurred on the Al matrix side in the interfacial region.
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