Standalone Sensors System for Real-Time Monitoring of Cutting Emulsion Properties with Adaptive Integration in Machine Tool Operation.

This paper presents a novel cutting fluid monitoring sensor system and a description of an algorithm framework to monitor the state of the cutting emulsion in the machine tool sump. One of the most frequently used coolants in metal machining is cutting emulsion. Contamination and gradual degradation of the fluid is a common occurrence, and unless certain maintenance steps are undertaken, the fluid needs to be completely replaced, which is both un-economical and non-ecological.

The Influence of Cutting Parameters on Plastic Deformation and Chip Compression during the Turning of C45 Medium Carbon Steel and 62SiMnCr4 Tool Steel.

The paper deals with the issue of cutting zone and chip compression. The aim was to analyse the microstructure transverse section of the cutting zone on a metallographic cut, due to determined values of chip compression and plastic deformation, which affect the cutting process efficiency. The tested cutting tool material was coated with cemented carbide.

Experimental Study of Drilling Temperature, Geometrical Errors and Thermal Expansion of Drill on Hole Accuracy When Drilling CFRP/Ti Alloy Stacks.

The drilling of holes in CFRP/Ti (Carbon Fiber-Reinforced Plastic/Titanium alloy) alloy stacks is one of the frequently used mechanical operations during the manufacturing of fastening assemblies in temporary civil aircraft. A combination of inhomogeneous behavior and poor machinability of CFRP/Ti alloy stacks in one short drilling brought challenges to the manufacturing community. The impact of the drilling temperature and time delay factor under various cutting conditions on hole accuracy when machining CFRP/Ti alloy stacks is poorly studied.