Novel Expandable Epoxy Beads and Epoxy Particle Foam.

Expanded polymeric beads offer the advantage of being able to produce parts with complex geometries through a consolidation process. However, established polymeric beads are made of thermoplastics, deform and melt beyond their temperature services. In this manuscript, a new technique is proposed to fabricate expandable epoxy beads (EEBs), then expand and fuse them to produce epoxy particle foams (EPFs).

Tailoring Epoxy Resin Foams by Pre-Curing with Neat Amine Hardeners and Its Derived Carbamates.

The use of amine-based carbamates with their dual function, acting as amine curing agents and CO blowing agents after their decomposition without by-products, are promising for ecofriendly epoxy foams as high-performance materials. However, controlling cell morphology requires a proper adjustment of the viscosity at the foaming step. The viscosity is altered not only by blending neat amine and its derived carbamate at a fixed pre-curing time, but also by changing the pre-curing time at a fixed blend ratio.

Effect of Resin and Blocked/Unblocked Hardener Mixture on the Production of Epoxy Foams with CO Blocked Hardener in Batch Foaming Process.

The present study focuses on the processing and properties of epoxy foams by the use of CO blocked hardener N-aminoethylpiperazine (B-AEP) and different resins. Although some studies described the foaming with carbamates, little attention has been given to the interaction of resin properties (such as viscosity) on the foaming performance. Therefore, two resins, diglycidyl ether of bisphenol-A (DGEBA) and epoxy novolac (EN), as well as their 50:50 blend, were foamed with B-AEP and unblocked/blocked AEP hardener mixtures in a batch foaming process.