Modeling and Experimental Validation of Cell Morphology in Microcellular-Foamed Polycaprolactone.

This study investigates the modeling and experimental validation of cell morphology in microcellular-foamed polycaprolactone (PCL) using supercritical carbon dioxide (scCO) as the blowing agent. The microcellular foaming process (MCP) was conducted using a solid-state batch foaming process, where PCL was saturated with scCO at 6 to 9 MPa and 313 K, followed by depressurization at a rate of -0.3 and -1 MPa/s.

Solid-State Surface Patterning on Polymer Using the Microcellular Foaming Process.

This study proposes a novel process that integrates the molding and patterning of solid-state polymers with the force generated from the volume expansion of the microcellular-foaming process (MCP) and the softening of solid-state polymers due to gas adsorption. The batch-foaming process, which is one of the MCPs, is a useful process that can cause thermal, acoustic, and electrical characteristic changes in polymer materials. However, its development is limited due to low productivity.

Acoustic Characteristics of Microcellular Foamed Ceramic Urethane.

Noise pollution critically degrades the quality of human life, and its effects are becoming more severe due to rapid population growth and the development of industry and transportation. Acoustic wave aggregation in the 30-8000 Hz band can have a negative impact on human health, especially following continuous exposure to low-frequency noise. This study investigates the acoustic performance of microcellular foams made of a mixture of brittle and soft materials and their potential use as absorption materials.

Modeling and Experiment for the Diffusion Coefficient of Subcritical Carbon Dioxide in Poly(methyl methacrylate) to Predict Gas Sorption and Desorption.

Several researchers have investigated the phenomenon of polymer-gas mixtures, and a few have proposed diffusion coefficient values instead of a diffusion coefficient model. There is a paucity of studies focused on the continuous change in the diffusion coefficient corresponding to the overall pressure and temperature range of the mixture. In this study, the gas sorption and desorption experiments of poly(methyl methacrylate) (PMMA) were conducted via solid-state batch foaming, and the weight change was measured using the gravimetric method with a magnetic balance.

Vibration and Sound Response of Glass-Fiber-Reinforced Polyamide 6 Using Microcellular-Foaming-Process-Applied Injection Molding Process.

In this study, the vibration and sound response characteristics of composites produced via injection molding applied with a microcellular foaming process (MCPs) were improved. The study was conducted using PA6 and glass fiber composites, which are representative thermoplastic engineering plastics. Two types of specimens were used: a plate specimen to confirm the basic sound and vibration characteristics, and a large roof-rack specimen from an actual vehicle with a complex shape.

Effect of Aluminum Flakes on Mechanical and Optical Properties of Foam Injection Molded Parts.

Injection research using aluminum flakes has been conducted to realize metallic textures on the surface of plastic products. Several studies have focused on the effect of the orientation and quality of the flakes when using conventional injection molding methods; however, limited studies have focused on the foam injection molding method. In this study, we examined the orientation of aluminum flakes through foam injection with an inert gas and observed the changes in texture using a spectrophotometer and a gloss meter.

Characteristics of Microcellular Foamed Ceramic Urethane.

Ceramics are non-metallic inorganic materials fabricated from natural or high-purity raw materials through heating and cooling processes. Urethane is a three-dimensional plastic with both elasticity and chemical resistance; moreover, it is used as a rubber substitute. The use of both materials in various applications is gradually increasing.

Mechanical Properties of Biocomposites Using Polypropylene and Sesame Oil Cake.

Sesame oil cakes (SOC) produced during sesame oil production can be classified as plant residues. This study aims to use SOC as a composite material for injection molding. A biocomposite containing polypropylene (PP) and SOC, namely PP/SOC, was developed and its mechanical properties were evaluated.

Shrinkage and Warpage Minimization of Glass-Fiber-Reinforced Polyamide 6 Parts by Microcellular Foam Injection Molding.

Shrinkage and warpage of injection-molded parts can be minimized by applying microcellular foaming technology to the injection molding process. However, unlike the conventional injection molding process, the optimal conditions of the microcellular foam injection molding process are elusive because of core differences such as gas injection. Therefore, this study aims to derive process conditions to minimize the shrinkage and warpage of microcellular foam injection-molded parts made of glass fiber reinforced polyamide 6 (PA6/GF).

Shape-Memory-Recovery Characteristics of Microcellular Foamed Thermoplastic Polyurethane.

We investigated the shape-recovery characteristics of thermoplastic polyurethane (TPU) with a microcellular foaming process (MCP). Additionally, we investigated the correlation between changes in the microstructure and the shape-recovery characteristics of the polymers. TPU was selected as the base material, and the shape-recovery characteristics were confirmed using a universal testing machine, by manufacturing dog-bone-type injection-molded specimens.

Reflectance According to Cell Size, Foaming Ratio and Refractive Index of Microcellular Foamed Amorphous Polymer.

Microcellular foamed plastic has a cell size of approximately 0.1 to 10 microns inside a foamed polymer and a cell density in the range of 10 to 10 cells/cm. Typically, the formation of numerous uniform cells inside a polymer can be effectively used for various purposes, such as lightweight materials, insulation and sound absorbing materials.

Effects of Gas Adsorption on the Mechanical Properties of Amorphous Polymer.

This study investigates the properties of a polymer-gas mixture formed through diffusion, based on the changes in the partial pressure and observed changes in the impact and tensile strengths owing to the gas dissolution. The high-pressure gas dissolves into a solid-state polymer through diffusion based on the difference in the partial pressure. This dissolved gas is present in the amorphous region within the polymeric material temporarily, which results in the polymer exhibiting different mechanical properties, while the gas remains dissolved in the polymer.

Effect of Chemical Modification on Mechanical Properties of Wood-Plastic Composite Injection-Molded Parts.

Wood chips from furniture-manufacturing byproducts, which do not include adhesive or paint in the waste wood, were used for the flouring process and chemical modification of wood flour (WF). After chemical modification, the WF was mixed with polypropylene through extrusion compounding and injection-molding to prepare wood-plastic composite (WPC) injection-molded specimens for the American Society for Testing and Materials. Static contact angle measurements and stereomicroscope observations were performed.

Warpage Reduction of Glass Fiber Reinforced Plastic Using Microcellular Foaming Process Applied Injection Molding.

This study analyzes the fundamental principles and characteristics of the microcellular foaming process (MCP) to minimize warpage in glass fiber reinforced polymer (GFRP), which is typically worse than that of a solid polymer. In order to confirm the tendency for warpage and the improvement of this phenomenon according to the glass fiber content (GFC), two factors associated with the reduction of the shrinkage difference and the non-directionalized fiber orientation were set as variables. The shrinkage was measured in the flow direction and transverse direction, and it was confirmed that the shrinkage difference between these two directions is the cause of warpage of GFRP specimens.

Shrinkage Optimization in Talc- and Glass-Fiber-Reinforced Polypropylene Composites.

The shrinkage of reinforced polymer composites in injection molding varies, depending on the properties of the reinforcing agent. Therefore, the study of optimal reinforcement conditions, to minimize shrinkage when talc and glass fibers (GF) (which are commonly used as reinforcements) are incorporated into polypropylene (PP), is required. In this study, we investigated the effect of reinforcement factors, such as reinforcement type, reinforcement content, and reinforcement particle size, on the shrinkage, and optimized these factors to minimize the shrinkage of the PP composites.