Additive manufacturing of carbon-fiber-reinforced polymer (CFRP) has been widely used in many fields. However, issues such as inconsistent fiber orientation distribution and void formation during the layer stacking process have hindered the further optimization of the composite material's performance. This study aimed to address these challenges by conducting a comprehensive investigation into the influence of carbon fiber content and printing parameters on the micro-morphology, thermal properties, and mechanical properties of PA6-CF composites.
View Article and Find Full Text PDFWearable flexible sensors with high sensitivity and wide detection range are applied in motion detection, medical diagnostic result and other fields, but poor resilience and hysteresis remain a challenge. In this study, a high-resilience foam sensor was prepared through a combination of additive manufacturing and green physical foaming method. The conductive filaments were prepared by using MWCNTs-modified TPU by the physical method of melt blending.
View Article and Find Full Text PDFThe development of degradable plastic foams is in line with the current development concept of being pollution free and sustainable. Poly(lactic acid) (PLA) microporous foam with biodegradability, good heat resistance, biocompatibility, and mechanical properties can be successfully applied in cushioning packaging, heat insulation, noise reduction, filtration and adsorption, tissue engineering, and other fields. This paper summarizes and critically evaluates the latest research on preparing PLA microporous materials by supercritical carbon dioxide (scCO) physical foaming since 2020.
View Article and Find Full Text PDFThree-dimensional (3D) printing of continuous fiber-reinforced composites has been developed in recent decades as an alternative means to handle complex structures with excellent design flexibility and without mold forming. Although 3D printing has been increasingly used in the manufacturing industry, there is still room for the development of theories about how the process parameters affect microstructural properties to meet the mechanical requirements of the printed parts. In this paper, we investigated continuous carbon fiber-reinforced polyphenylene sulfide (CCF/PPS) as feedstock for fused deposition modeling (FDM) simulated by thermocompression.
View Article and Find Full Text PDFMontmorillonite (MMT) displays excellent cohesion with an unsaturated polyester (UP) matrix to generate a material which exhibits an extensive range of commercial applications. The organic modification of MMT using polyhedral oligomeric silsesquioxanes (POSS) and the effect of POSS-MMT on the thermal, mechanical, and electrical properties of UP are reported here. Transmission electron microscopy (TEM) images were used to characterize the modification of MMT using POSS.
View Article and Find Full Text PDFThe latest trends in technologies has shifted the focus to developing innovative methods for comprehensive property enhancement of the polymer composites with facile and undemanding experimental techniques. This work reports an elementary technique to fabricate high-performance unsaturated polyester-based nanocomposites. It focuses on the interactive effect of polyhedral oligomeric silsesquioxanes (POSS)-functionalized graphene oxide (GO) within the unsaturated polymermatrix.
View Article and Find Full Text PDFSilver (Ag) ornamented TiO semiconducting nanoparticles were synthesized through the sol-gel process to be utilized as nanofillers with photo resin to enhance the mechanical and thermal properties of stereolithography 3D printed objects. The as-prepared Ag-TiO nanoparticles (Ag-TNP) were typified and qualified by XRD, XPS, Raman, and FESEM; TEM analysis dissected the morphologies. The enhancement in the tensile and flexural strengths of SLR/Ag-TNP nanocomposites was noted as 60.
View Article and Find Full Text PDFFabrication of low-cost, durable and efficient metal oxide nanocomposites were successfully synthesized and reinforced with photo-resin via 3-dimensional printing. Here, we put forward a novel approach to enhance the mechanical and thermal behaviors of stereolithography (SLA) 3D printed architecture by adding TiO nanoparticles (TNPs) in different crystalline phases (anatase and rutile), which were obtained at different annealing temperatures from 400 °C to 1000°C. The heat-treated anatase TNPs were scrutinized by X-ray diffraction(XRD), X-ray photoelectron spectroscopy (XPS), Raman spectroscopy, diffusive reflectance spectroscopy (DRS), and transmission electron microscopy (TEM) analysis.
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