Study on the Semi-Solid Thixotropic Forging Forming Process for the Low-Carbon Steel Claw Pole.

Low-carbon steel has been popularly applied in numerous applications because of its unique features, such as good plasticity, high strength, great hardness, and excellent toughness. Additionally, the semi-solid thixotropic forging forming method has been widely used in light alloys, due to its advantages of low forming force and high forming quality, whereas its application in ferrous materials is still limited. In this study, the semi-solid thixotropic forging forming process is proposed for producing the low-carbon steel claw pole, with the main stages being radial forging deformation, isothermal treatment, and forging forming.

Numerical Simulation and Experimental Analysis of the Semi-Solid Thixotropic Extrusion Forming Process for Producing the Thin-Wall Wrought Aluminum Alloy Mobile Phone Shells.

Aluminum alloys have been widely used in various engineering applications due to their excellent physical properties such as low density, high strength and good cutting capacity. In this paper, the semi-solid thixotropic extrusion forming process is proposed to produce aluminum alloy 6063 shells for mobile phones. The effects of the operating parameters on the equivalent stress distribution, velocity field, temperature field, and the load of the top mould were investigated through numerical simulations.

Deformation Characteristics and Constitutive Equations for the Semi-Solid Isothermal Compression of Cold Radial Forged 6063 Aluminium Alloy.

Al-Mg-Si based alloys are popular alloys used in the automotive industry. However, limited studies have been performed to investigate the microstructure, deformation characteristics, and deformation mechanism for the semi-solid 6063 alloys. In this study, the cold radial forging method and semi-solid isothermal treatment (SSIT) are proposed in the semi-solid isothermal compression (SSIC) process to fabricate high-quality semi-solid 6063 billets.

Numerical Simulation and Experimental Investigation of the Preparation of Aluminium Alloy 2A50 Semi-Solid Billet by Electromagnetic Stirring.

Electromagnetic stirring (EMS) has become one of the most important branches of the electromagnetic processing of materials. However, a deep understanding of the influence of the EMS on the thermo-fluid flow of the aluminium alloy melt, and consequently the refinement of the microstructure is still not available. This paper investigated the influence of the operating parameters of EMS on the magnetohydrodynamics, temperature field, flow field, and the vortex-shaped structure of the melt as well as the microstructure of the aluminium alloy 2A50 billet by numerical simulation and experiments.

Experimental Investigation and Optimization of the Semisolid Multicavity Squeeze Casting Process for Wrought Aluminum Alloy Scroll.

Scroll compressors are popularly applied in air-conditioning systems. The conventional fabrication process causes gas and shrinkage porosity in the scroll. In this paper, the electromagnetic stirring (EMS)-based semisolid multicavity squeeze casting (SMSC) process is proposed for effectively manufacturing wrought aluminum alloy scrolls.

Investigation of Fracture Behavior and Mechanism in High-Speed Precise Shearing for Metal Bars with Prefabricated Fracture-Start Kerfs.

A laser-assisted high-speed shearing (LAHSS) method has been proposed for metal bars, which prefabricates equally spaced fracture-start kerfs by Nd:Yag laser to make stress concentration, and applies a high-speed load to complete fracture separation. Comparative tests were conducted for Q235, 40Cr, and 304 steel bars, and the effects of fracture-start kerfs and axial clearance were investigated on the fracture section. Moreover, the fracture behavior was demonstrated by numerical simulation, and the micro-fracture mechanism was revealed by fractographic analysis.

Investigation of Notch-Induced Precise Splitting of Different Bar Materials under High-Speed Load.

A notch-induced high-speed splitting method was developed for high-quality cropping of metal bars using a new type of electric-pneumatic counter hammer. Theoretical equations and FE models were established to reveal the crack initiation and fracture mode. Comparative tests were conducted for notched and unnotched bars of four types of steels, i.

Through-Process Finite Element Modeling for Warm Flanging Process of Large-Diameter Aluminum Alloy Shell of Gas Insulated (Metal-Enclosed) Switchgear.

The large diameter metal shell component (LDMSC) is an important part of gas insulated (metal-enclosed) switchgear (GIS). The LDMSC with multi branches is filled with gas under certain pressure. The plastic forming process is an efficient approach to manufacturing the high reliability LDMSC.

Influence of Processing Parameters on the Thread and Spline Synchronous Rolling Process: An Experimental Study.

The thread and spline synchronous rolling (TSSR) process is a new developed rolling process, which can form the different profiles simultaneously in the process and can ensure the consistency of the relative position of different profiles of parts. However, the multi-meshing motions are intercoupling and the multi-deformation characteristics are intercoupling during the forming process. It can easily result in dimension overshoot, and even does not make the synchronous rolling process go smoothly.

Improved Analysis of Manganese in Steel Samples Using Collinear Long-Short Double Pulse Laser-Induced Breakdown Spectroscopy (LIBS).

A long-short double pulse laser-induced breakdown spectroscopy (long-short DP-LIBS) method was employed to improve the analytical performance of LIBS for the measurement of manganese in steel samples. The long pulse with a duration of 60 μs was generated using a neodymium-doped yttrium aluminum garnet (Nd:YAG) laser which was operated at free-running (FR) mode. To investigate the detection ability without sample preparation, the steel washers were tested using single-pulse LIBS (SP-LIBS) and long-short DP-LIBS, respectively.

Investigation of Groove Shape Variation during Steel Sheave Spinning.

Large sheaves, such as crosshead sheaves, are foundation parts in the heavy industry. Counter-roller spinning steel sheaves are utilized to replace traditional casting iron parts. Few studies exist on the groove shape of these spinning sheaves.

Applying Low-Frequency Vibration for the Experimental Investigation of Clutch Hub Forming.

A vibration-assisted plastic-forming method was proposed, and its influence on clutch hub forming process was investigated. The experiments were conducted on a vibration-assisted hydraulic extrusion press with adjustable frequency and amplitude. Vibration frequency and amplitude were considered in investigating the effect of vibration on forming load and surface quality.

Optimized Calibration Procedure of the Damage Parameters of AA6082-T6 Sheets.

The constitutive equation of AA6082-T6 sheets is investigated by an extended Rousselier damage model. Previous research is mainly comprised of single-pull test specimens, notched tensile specimens, tensile specimens with a hole, and shear specimens. To decrease the natural material errors, a new specimen is used.

Investigation of Flat Clinching Process Combined with Material Forming Technology for Aluminum Alloy.

In recent years, the use of aluminum alloy has tended to increase for building lightweight automobiles to reduce their automotive weight, which is helpful to save energy and protect the environment. In order to join aluminum alloy, a flat-clinching process combined with material forming technology was investigated to join aluminum alloy sheets using an experimental and a numerical method. Al1060 was chosen as the material of the sheet, and DEFORM-2D software was used to build the numerical model.

Quantum Chemical Insight into LaC: Metal Carbide Fullerene LaC@C versus Dimetallofullerene La@C.

A family of dilanthanum-containing endohedral metallofullerene LaC (n = 46-51) was synthesized recently. In the present work, a systematical investigation on LaC series including the carbide clusterfullerene form LaC@C and the conventional dimetallofullerene form La@C was implemented by density functional theory, combined with statistical mechanics. Three isomers, i.

Experimental Investigation on the Joining of Aluminum Alloy Sheets Using Improved Clinching Process.

Aluminum alloy sheets have been widely used to build the thin-walled structures by mechanical clinching technology in recent years. However, there is an exterior protrusion located on the lower sheet and a pit on the upper sheet, which may restrict the application of the clinching technology in visible areas. In the present study, an improved clinched joint used to join aluminum alloy sheets was investigated by experimental method.

Van Der Waals heterogeneous layer-layer carbon nanostructures involving π···H-C-C-H···π···H-C-C-H stacking based on graphene and graphane sheets.

Noncovalent interactions involving aromatic rings, such as π···π stacking, CH···π are very essential for supramolecular carbon nanostructures. Graphite is a typical homogenous carbon matter based on π···π stacking of graphene sheets. Even in systems not involving aromatic groups, the stability of diamondoid dimer and layer-layer graphane dimer originates from C - H···H - C noncovalent interaction.