Mechanical properties variation of samples fabricated by fused deposition additive manufacturing as a function of filler percentage and structure for different plastics.

One of the key factors in manufacturing products by fused deposition molding (FDM) or layer-by-layer printing technology is the material intensity of the product. The task of reducing the amount of material required to manufacture a product without significant loss of mechanical properties is one of the most practically important technological tasks. Material saving in FDM printing of products allows to reduce financial costs and increase the speed of manufacturing of the final product without reducing (or not significantly reducing) the quality properties of the product.

Acoustic Features of the Impact of Laser Pulses on Metal-Ceramic Carbide Alloy Surface.

Technologies associated with using concentrated energy flows are increasingly used in industry due to the need to manufacture products made of hard alloys and other difficult-to-process materials. This work is devoted to expanding knowledge about the processes accompanying the impact of laser pulses on material surfaces. The features of these processes are reflected in the acoustic emission signals, the parameters of which were used as a tool for understanding the accompanying phenomena.

Materials and Methods for All-Ceramic Dental Restorations Using Computer-Aided Design (CAD) and Computer-Aided Manufacturing (CAM) Technologies-A Brief Review.

The materials used in dentistry for the fabrication of all-ceramic restorations have undergone great and rapid developments over the last two decades. Among the most common ceramic materials in dentistry are those based on zirconium and lithium disilicate. Due to the properties of these materials, they are in great demand in the field of dental restoration production.

3Y-TZP/Ta Biocermet as a Dental Material: An Analysis of the In Vitro Adherence of Streptococcus Oralis Biofilm and an In Vivo Pilot Study in Dogs.

The surface adhesion of bacterial cells and the in vivo biocompatibility of a new ceramic-metal composite made of zirconium dioxide and tantalum were evaluated. Within the framework of an in vitro study using the crystal violet staining and colony counting methods, a relatively similar adhesion of to the 3Y-TZP/Ta biocermet (roughness Ra = 0.12 ± 0.

Dental Implants: Modern Materials and Methods of Their Surface Modification.

The development of dental implantology is based on the detailed study of the interaction of implants with the surrounding tissues and methods of osteogenesis stimulation around implants, which has been confirmed by the increasing number of scientific publications presenting the results of studies related to both the influence of the chemical composition of dental implant material as well as the method of its surface modification on the key operational characteristics of implants. The main materials for dental implant manufacturing are Ti and its alloys, stainless steels, Zr alloys (including ceramics based on ZrO), and Ta and its alloys, as well as other materials (ceramics based on AlO, SiN, etc.).

Experimental and Statistical Analysis of the Effect of Heat Treatment on Surface Roughness and Mechanical Properties of Thin-Walled Samples Obtained by Selective Laser Melting from the Material AlSi10Mg.

Statistical analysis of mechanical properties of thin-walled samples (~500 microns) obtained by selective laser melting from AlSi10Mg material and subjected to heat treatment for 1 h at temperatures from 260 °C to 440 °C (step of aging temperature change 30 °C) has shown that the maximum strain hardening in the stretching diagram section from yield strength to tensile strength is achieved at the heat treatment temperature equal to 290 °C. At carrying out of correlation analysis, a statistically significant positive correlation between deformation corresponding to yield strength and the sum of heights of the largest protrusions and depths of the largest depressions of the surface roughness profile within the basic length of the sample (Rz) and the full height of the surface roughness profile (Rmax) was established. It was found that the reason for the correlation is the presence of cohesive states between the extreme values of the surface roughness profile that persist along the entire length of the specimen.

Features of Electrochemical Hydrogen Pump Based on Irradiated Proton Exchange Membrane.

An electrochemical hydrogen pump (EHP) with a proton exchange membrane (PEM) used as part of fusion cycle systems successfully combines the processes of hydrogen extraction, purification and compression in a single device. This work comprises a novel study of the effect of ionizing radiation on the properties of the PEM as part of the EHP. Radiation exposure leads to nonspecific degradation of membranes, changes in their structure, and destruction of side and matrix chains.

Display of WEDM Quality Indicators of Heat-Resistant Alloy Processing in Acoustic Emission Parameters.

The widespread nature of heat-resistant alloys is associated with the difficulties in their mechanical machining. It forces the use of the wire electrical discharge machining to be wider. The productivity, roughness, and dimensions of the modified layer of the machined surfaces are indicators of the machining quality.

Adsorption Ability of Graphene Aerogel and Reduced Graphene Aerogel toward 2,4-D Herbicide and Salicylic Acid.

Within this work, new aerogels based on graphene oxide are proposed to adsorb salicylic acid (SA) and herbicide 2,4-Dichlorophenoxyacetic acid (2,4-D) from aqueous media. Graphene oxide aerogel (GOA) and reduced graphene oxide aerogel (rGOA) were obtained by freeze-drying processes and then studied by Raman spectroscopy, Fourier-transform infrared spectroscopy (FT-IR), and Brunauer-Emmett-Teller (BET) analysis. The influence of contact time and the concentration of the adsorbates were also assessed.

Advances in Electrical Discharge Machining of Insulating Ceramics.

There are two main ways of carrying out the electrical discharge machining of the insulating ceramics: changing the electrical and chemical properties of ceramics due to additives in producing composites/nanocomposites and changing the electrical and chemical properties in the interelectrode gap. This review summarizes and analyzes the current data on the machinability in water suspension and hydrocarbons depending on the electrical properties of the ceramic composites and assisting means such as coating and powder. There are provided the existing approaches and original methods for solving the global problem of the electrical discharge machining of insulating ceramics, suggesting further development of the existing methods since, up to now, the experimental research is non-systemic.

Plasma Electrolytic Modification of Zirconium and Its Alloys: Brief Review.

The review focuses on the surface modification of Zr and its alloys, which is necessary to expand the applications of these kinds of materials. Data on the properties of pure zirconium and its alloys are presented. Since surface engineering and the operation of the above materials are in most cases associated with the formation of oxide coatings, information on the characteristics of ZrO is given.

Investigation of Tribological Characteristics of PEO Coatings Formed on Ti6Al4V Titanium Alloy in Electrolytes with Graphene Oxide Additives.

Coatings with a thickness from ~40 to ~50 µm on Ti6Al4V titanium alloys were formed by plasma electrolytic oxidation (PEO) in a silicate-hypophosphite electrolyte with the addition of graphene oxide. The PEO treatment was carried out in the anode-cathode mode (50 Hz) at a ratio of anode and cathode currents of 1:1; their sum density was 20 A/dm, and the treatment's duration was 30 min. The effect of the graphene oxide's concentration in the electrolyte on the thickness, roughness, hardness, surface morphology, structure, composition, and tribological characteristics of the PEO coatings was studied.

Adsorption Removal of Mo(VI) from an Aqueous Solution by Alumina with the Subsequent Regeneration of the Adsorbent.

Industrial wastewater is the main source of an excessive amount of molybdenum (Mo) in natural ecosystems. It is necessary to remove Mo from wastewater before it is discharged into the environment. Molybdate ion(VI) is the most common form of Mo in natural reservoirs and industrial wastewater.

The Study of Radius End Mills with TiB Coating When Milling a Nickel Alloy.

Nickel alloy high-speed processing technology using ball-end mills is characterized by high contact temperature and leads to accelerated tool wear. One of the effective ways to increase its reliability and service life is to modify the surface by applying functional antifriction layers in addition to wear-resistant coatings. Diamond-like carbon is often used as the latter.

Investigation of the Information Possibilities of the Parameters of Vibroacoustic Signals Accompanying the Processing of Materials by Concentrated Energy Flows.

Creating systems for monitoring technology processes based on concentrated energy flows is an urgent and challenging task for automated production. Similar processes accompany such processing technologies: intensive thermal energy transfer to the substance, heating, development of the melting and evaporation or sublimation, ionization, and expansion of the released substance. It is accompanied by structural and phase rearrangements, local changes in volumes, chemical reactions that cause perturbations of the elastic medium, and the propagation of longitudinal and transverse waves in a wide frequency range.

Rheological Characterization and Printability of Polylactide (PLA)-Alumina (AlO) Filaments for Fused Deposition Modeling (FDM).

This article presents the study of the rheological properties and the printability of produced ceramic-polymer filaments using fused deposition method (FDM) 3D printing technology. Powder mixtures with an alumina content of 50 to 70 vol.% were fabricated by a wet processing route.

Peculiarities of γ-AlO Crystallization on the Surface of h-BN Particles.

The main goal of the present work was to synthesize a composite consisting of h-BN particles coated with a γ-AlO nanolayer. A method was proposed for applying nanocrystalline γ-AlO to h-BN particles using a sol-gel technique, which ensures the chemical homogeneity of the composite at the nano level. It has been determined that during crystallization on the h-BN surface, the proportion of spinel in alumina decreases from 40 wt.

SAXS Investigation of the Effect of Freeze/Thaw Cycles on the Nanostructure of Nafion Membranes.

In this study, we performed small-angle X-ray scattering (SAXS) to investigate the structure of Nafion membranes. The effect of freeze/thaw (F/T) cycles (from ambient temperature down to -40 °C) on the membrane nanostructure was considered for the first time. The SAXS measurements were taken for different samples: a commercial Nafion 212 membrane swollen in water and methanol solution, and a water-swollen silica-modified membrane.

The Influence of Surface Texturing of Ceramic and Superhard Cutting Tools on the Machining Process-A Review.

Machining is an indispensable manufacturing process for a wide range of engineering materials, such as metals, ceramics, and composite materials, in which the tool wear is a serious problem, which affects not only the costs and productivity but also the quality of the machined components. Thus, the modification of the cutting tool surface by application of textures on their surfaces is proposed as a very promising method for improving tool life. Surface texturing is a relatively new surface engineering technology, where microscale or nanoscale surface textures are generated on the cutting tool through a variety of techniques in order to improve tribological properties of cutting tool surfaces by reducing the coefficient of friction and increasing wear resistance.

Granulation of Silicon Nitride Powders by Spray Drying: A Review.

Spray drying is a widely used method of converting liquid material (aqueous or organic solutions, emulsions and suspensions) into a dry powder. Good flowability, narrow size distribution, and controllable morphology are inherent in powders produced by spray drying. This review considers the granulation factors that influence the final properties of the silicon nitride dried powders.

Investigation of MAO Coatings Characteristics on Titanium Products Obtained by EBM Method Using Additive Manufacturing.

Coatings with a thickness from 27 to 62 µm on electron beam melted Ti-6Al-4V have been formed by micro-arc oxidation (MAO) in a silicate-hypophosphite electrolyte. MAO tests in the anode-cathode mode (50 Hz) with an anode-to-cathode current ratio of 1:1 and sum current densities 10 and 20 A/dm were carried out. The duration of the MAO treatment was 30 and 60 min.

Evaluation of Mechanical and Electrical Performance of Aging Resistance ZTA Composites Reinforced with Graphene Oxide Consolidated by SPS.

This paper presents a study of AlO-ZrO (ZTA) nanocomposites with different contents of reduced graphene oxide (rGO). The influence of the rGO content on the physico-mechanical properties of the oxide composite was revealed. Graphene oxide was obtained using a modified Hummers method.

Processing and Characterization of Spark Plasma Sintered SiC-TiB-TiC Powders.

SiC-TiB-TiC composites with matrices consisting of semiconductor material (SiC), conductive materials (TiB-TiC), or their combination were fabricated by spark plasma sintering (SPS) at 2000 °C in a vacuum under a pressure of 80 MPa for 3 min. The composition and microstructure of the obtained composites were studied by X-ray diffraction and a scanning electron microscope equipped with an energy-dispersive detector. The flexural strength, Vickers hardness, and fracture toughness of SPSed samples were determined.

The Role of the Activator Additives Introduction Method in the Cold Sintering Process of ZnO Ceramics: CSP/SPS Approach.

The great prospects for introducing the cold sintering process (CSP) into industry determine the importance of finding approaches to reduce the processing time and mechanical pressure required to obtain dense ceramics using CSP. The introducing zinc acetate into the initial ZnO powder of methods, such as impregnation, thermovapor autoclave treatment (TVT), and direct injection of an aqueous solution into a die followed by cold sintering process using a spark plasma sintering unit, was studied. The effect of the introduction methods on the density and grain size of sintered ceramics was analyzed using SEM, dynamic light scattering, IR spectroscopy, and XRD.