Deciphering atomistic mechanisms of the gas-solid interfacial reaction during alloy oxidation.

Gas-solid interfacial reaction is critical to many technological applications from heterogeneous catalysis to stress corrosion cracking. A prominent question that remains unclear is how gas and solid interact beyond chemisorption to form a stable interphase for bridging subsequent gas-solid reactions. Here, we report real-time atomic-scale observations of Ni-Al alloy oxidation reaction from initial surface adsorption to interfacial reaction into the bulk.

Decoupling the role of stress and corrosion in the intergranular cracking of noble-metal alloys.

Intergranular stress-corrosion cracking (IGSCC) is a form of environmentally induced crack propagation causing premature failure of elemental metals and alloys. It is believed to require the simultaneous presence of tensile stress and corrosion; however, the exact nature of this synergy has eluded experimental identification. For noble metal alloys such as Ag-Au, IGSCC is a consequence of dealloying corrosion, forming a nanoporous gold layer that is believed to have the ability to transmit cracks into grain boundaries in un-dealloyed parent phase via a pure mechanical process.

Atomic origins of water-vapour-promoted alloy oxidation.

The presence of water vapour, intentional or unavoidable, is crucial to many materials applications, such as in steam generators, turbine engines, fuel cells, catalysts and corrosion. Phenomenologically, water vapour has been noted to accelerate oxidation of metals and alloys. However, the atomistic mechanisms behind such oxidation remain elusive.

In situ atomic scale visualization of surface kinetics driven dynamics of oxide growth on a Ni-Cr surface.

We report the in situ atomic-scale visualization of the dynamic three-dimensional growth of NiO during the initial oxidation of Ni-10at%Cr using environmental transmission electron microscopy. A step-by-step adatom growth mechanism in 3D is observed and a change in the surface planes of growing oxide islands can be induced by local surface kinetic variations.

Ab Initio Modeling of Bulk and Intragranular Diffusion in Ni Alloys.

Knowledge of solid-state and interfacial species diffusion kinetics is of paramount importance for understanding mechanisms of grain boundary (GB) oxidation causing environmental degradation and cracking of Ni-base structural alloys. In this study, first-principles calculations of vacancy-mediated diffusion are performed across a wide series of alloying elements commonly used in Ni-based superalloys, as well as interstitial diffusion of atomic oxygen and sulfur in the bulk, at the (111) surface, ⟨110⟩ symmetric tilt GBs of Ni corresponding to model low- (Σ = 3/(111)) and high-energy (Σ = 9/(221)) GBs. A substantial enhancement of diffusion is found for all species at the high-energy GB as compared with the bulk and the low-energy GB, with Cr, Mn, and Ti exhibiting remarkably small activation barriers (<0.