Soap Film Transfer Printing for Ultrathin Electronics.

Flexible and stretchable electronics have attractive applications inaccessible to conventional rigid electronics. However, the mainstream transfer printing techniques have challenges for electronic films in terms of thickness and size and limitations for target substrates in terms of curvature, depth, and interfacial adhesion. Here a facile, damage-free, and contamination-free soap film transfer printing technique is reported that enables the wrinkle-free transfer of ultrathin electronic films, precise alignment in a transparent manner, and conformal and adhesion-independent printing onto various substrates, including those too topographically and adhesively challenging by existing methods.

Enrichment Effects Induced by Non-uniform Wettability Surfaces in the Presence of Non-condensable Gas: A Molecular Dynamics Simulation.

For vapor condensation, the control of heterogeneous nucleation and spatial distribution of nuclei are crucial for regulating droplet dynamics and improving condensation efficiency. However, due to the complex characteristics of multicomponent, multiphase, and multiscale, the underlying mechanism of mixed vapor condensation remains unclear, especially at the nucleation stage. In this paper, we focus on the enrichment effects of non-uniform wettability surfaces by molecular dynamics simulation, which could intensify the droplet nucleation and growth processes in a water-air mixed system.

Microscopic Observation of Preferential Capillary Pumping in Hollow Nanowire Bundles.

Numerous studies have focused on designing micro/nanostructured surfaces to improve wicking capability for rapid liquid transport in many industrial applications. Although hierarchical surfaces have been demonstrated to enhance wicking capability, the underlying mechanism of liquid transport remains elusive. Here, we report the preferential capillary pumping on hollow hierarchical surfaces with internal nanostructures, which are different from the conventional solid hierarchical surfaces with external nanostructures.

Optimal Operation of an Oscillatory Flow Crystallizer: Coupling Disturbance and Stability.

In the process of industrial crystallization, it is always difficult to balance the secondary nucleation rate and metastable zone width (MSZW). Herein, we report an experimental and numerical study for the cooling crystallization of paracetamol in an oscillatory flow crystallizer (OFC), finding the optimal operating conditions for balancing the secondary nucleation rate and MSZW. The results show that the MSZW decreases with the increase of oscillation Reynolds number ( ).

Hydrophilic Slippery Surface Promotes Efficient Defrosting.

Frost accretion occurs ubiquitously in various industrial applications and causes tremendous energy and economic loss, as manifested by the Texas power crisis that impacted millions of people over a vast area in 2021. To date, extensive efforts have been made on frost removal by micro-engineering surfaces with superhydrophobicity or lubricity. On such surfaces, air or oil cushions are introduced to suspend the frost layer and promote the rapid frost sliding off, which, although promising, faces the instability of the cushions under extreme frosting conditions.

Rapid and Persistent Suction Condensation on Hydrophilic Surfaces for High-Efficiency Water Collection.

Water collection by dew condensation emerges as a sustainable solution to water scarcity. However, the transient condensation process that involves droplet nucleation, growth, and transport imposes conflicting requirements on surface properties. It is challenging to satisfy all benefits for different condensation stages simultaneously.

Coupling droplets/bubbles with a liquid film for enhancing phase-change heat transfer.

Evaporation, boiling, and condensation are fundamental liquid-vapor phase-change heat transfer processes and have been utilized in many conventional and emerging energy systems. Recent advances in the manipulation of interface wetting and heterogeneous nucleation using micro/nano-structured surfaces have enabled exciting two-phase flow dynamics and heat transfer enhancement. However, independently manipulating droplets, bubbles, or liquid films through surface modification has encountered bottlenecks.

Preferential Vapor Nucleation on Hierarchical Tapered Nanowire Bunches.

Controlling vapor nucleation on micro-/nanostructured surfaces is critical to achieving exciting droplet dynamics and condensation enhancement. However, the underlying mechanism of nucleation phenomena remains unclear because of its nature of nanoscale and transience, especially for the complex-structured surfaces. Manipulating vapor nucleation via the rational surface design of micro-/nanostructures is extremely challenging.

Laser-Induced Patterned Photonic Crystal Heterostructure for Multimetal Ion Recognition.

In this work, a new method of direct laser writing patterned photonic crystal heterostructure on a glass surface is proposed. A multi-heterostructure photonic crystal (MHPC) is predeposited on the glass surface and then the laser spot is focused on it and moves according to the set program, leading to the formation of patterned MHPC. Scanning electron microscopy (SEM) and finite element simulation show that the patterning is caused by the local thermal annealing of the polymer colloidal spheres through the thermal conduction effect of the substrate on the laser energy.

Hierarchical Superhydrophobic Surfaces with Micropatterned Nanowire Arrays for High-Efficiency Jumping Droplet Condensation.

Self-propelled droplet jumping on nanostructured superhydrophobic surfaces is of interest for a variety of industrial applications including self-cleaning, water harvesting, power generation, and thermal management systems. However, the uncontrolled nucleation-induced Wenzel state of condensed droplets at large surface subcooling (high heat flux) leads to the formation of unwanted large pinned droplets, which results in the flooding phenomenon and greatly degrades the heat transfer performance. In this work, we present a novel strategy to manipulate droplet behaviors during the process from the droplet nucleation to growth and departure through a combination of spatially controlling initial nucleation for mobile droplets by closely spaced nanowires and promoting the spontaneous outward movement of droplets for rapid removal using micropatterned nanowire arrays.

Wetting Transition of Condensed Droplets on Nanostructured Superhydrophobic Surfaces: Coordination of Surface Properties and Condensing Conditions.

Nanostructured superhydrophobic surfaces have been actively explored to promote favorable droplet dynamics for a wide range of technological applications. However, the tendency of condensed droplets to form as pinned states greatly limits their applicability in enhancing condensation heat transfer efficiency. Despite recent progresses, the understanding of physical mechanisms governing the wetting transition of condensed droplets is still lacking.

Directional Movement of Droplets in Grooves: Suspended or Immersed?

The behavior of droplets trapped in geometric structures is essential to droplet manipulation applications such as for droplet transport. Here we show that directional droplet movement can be realized by a V-shaped groove with the movement direction controlled by adjusting the surface wettability of the groove inner wall and the cross sectional angle of the groove. Experiments and analyses show that a droplet in a superhydrophobic groove translates from the immersed state to the suspended state as the cross sectional angle of the groove decreases and the suspended droplet departs from the groove bottom as the droplet volume increases.