Nondestructive flash cathode recycling.

Effective recycling of end-of-life Li-ion batteries (LIBs) is essential due to continuous accumulation of battery waste and gradual depletion of battery metal resources. The present closed-loop solutions include destructive conversion to metal compounds, by destroying the entire three-dimensional morphology of the cathode through continuous thermal treatment or harsh wet extraction methods, and direct regeneration by lithium replenishment. Here, we report a solvent- and water-free flash Joule heating (FJH) method combined with magnetic separation to restore fresh cathodes from waste cathodes, followed by solid-state relithiation.

Battery metal recycling by flash Joule heating.

The staggering accumulation of end-of-life lithium-ion batteries (LIBs) and the growing scarcity of battery metal sources have triggered an urgent call for an effective recycling strategy. However, it is challenging to reclaim these metals with both high efficiency and low environmental footprint. We use here a pulsed dc flash Joule heating (FJH) strategy that heats the black mass, the combined anode and cathode, to >2100 kelvin within seconds, leading to ~1000-fold increase in subsequent leaching kinetics.

Flash Recycling of Graphite Anodes.

The ever-increasing production of commercial lithium-ion batteries (LIBs) will result in a staggering accumulation of waste when they reach their end of life. A closed-loop solution, with effective recycling of spent LIBs, will lessen both the environmental impacts and economic cost of their use. Presently, <5% of spent LIBs are recycled and the regeneration of graphite anodes has, unfortunately, been mostly overlooked despite the considerable cost of battery-grade graphite.

Brushed Metals for Rechargeable Metal Batteries.

Battery designs are swiftly changing from metal-ion to rechargeable metal batteries. Theoretically, metals can deliver maximum anode capacity and enable cells with improved energy density. In practice, these advantages are only possible if the parasitic surface reactions associated with metal anodes are controlled.

W Clusters Assisted Synthesis of Layered Carbon Nanotube Arrays on Graphene Achieving High-Rate Performance.

W atoms/clusters are employed to assist the development of layered vertically aligned carbon nanotube arrays (VACNTs) through hot-filament-assisted chemical vapor deposition (HFCVD) with liquid binary FeO/AlO catalysts. The hot W filament was utilized to evaporate atomic W and form W clusters on Fe catalysts, which have a strong impact on the growth of layered VACNT arrays. The migration and Ostwald ripening of Fe catalysts are found to be suppressed immediately with more W clusters deposition during CNT growth.

Laser-Induced Silicon Oxide for Anode-Free Lithium Metal Batteries.

The development of a rechargeable Li metal anode (LMA) is an important milestone for improved battery technology. Practical issues hindering LMAs are the formation of Li dendrites and inactive Li during plating and stripping processes, which can cause short circuits, thermal runaway, and low coulombic efficiency (CE). Here, the use of a laser-induced silicon oxide (LI-SiO ) layer derived from a commercial adhesive tape to improve the reversibility of Li metal batteries (LMBs) is studied.

Gram-scale bottom-up flash graphene synthesis.

Most bulk-scale graphene is produced by a top-down approach, exfoliating graphite, which often requires large amounts of solvent with high-energy mixing, shearing, sonication or electrochemical treatment. Although chemical oxidation of graphite to graphene oxide promotes exfoliation, it requires harsh oxidants and leaves the graphene with a defective perforated structure after the subsequent reduction step. Bottom-up synthesis of high-quality graphene is often restricted to ultrasmall amounts if performed by chemical vapour deposition or advanced synthetic organic methods, or it provides a defect-ridden structure if carried out in bulk solution.

Detecting Li Dendrites in a Two-Electrode Battery System.

The use of high-energy-density Li metal anodes in rechargeable batteries is not possible because of dendrite formation that can potentially result in a battery fire. Although so-called dendrite-free Li metal anodes have been reported in many recent publications, Li dendrite growth is still kinetically favorable and it remains a severe safety concern in mass production. Here, a detection system capable of alerting for Li dendrite formation in a two-electrode battery with no additional electrodes required is reported.

Ultra-Stiff Graphene Foams as Three-Dimensional Conductive Fillers for Epoxy Resin.

Conductive epoxy composites are of great interest due to their applications in electronics. They are usually made by mixing powdered conductive fillers with epoxy. However, the conductivity of the composite is limited by the low filler content because increasing filler content causes processing difficulties and reduces the mechanical properties of the epoxy host.

Suppressing Li Metal Dendrites Through a Solid Li-Ion Backup Layer.

The growing demand for sustainable and off-grid energy storage is reviving the attempts to use Li metal as the anode in the next generation of batteries. However, the use of Li anodes is hampered due to the growth of Li dendrites upon charging and discharging, which compromises the life and safety of the battery. Here, it is shown that lithiated multiwall carbon nanotubes (Li-MWCNTs) act as a controlled Li diffusion interface that suppresses the growth of Li dendrites by regulating the Li ion flux during charge/discharge cycling at current densities between 2 and 4 mA cm .

Graphene Carbon Nanotube Carpets Grown Using Binary Catalysts for High-Performance Lithium-Ion Capacitors.

Here we show that a versatile binary catalyst solution of FeO/AlO nanoparticles enables homogeneous growth of single to few-walled carbon nanotube (CNT) carpets from three-dimensional carbon-based substrates, moving past existing two-dimensional limited growth methods. The binary catalyst is composed of amorphous AlO nanoclusters over FeO crystalline nanoparticles, facilitating the creation of seamless junctions between the CNTs and the underlying carbon platform. The resulting graphene-CNT (GCNT) structure is a high-density CNT carpet ohmically connected to the carbon substrate, an important feature for advanced carbon electronics.

Three-Dimensional Rebar Graphene.

Free-standing robust three-dimensional (3D) rebar graphene foams (GFs) were developed by a powder metallurgy template method with multiwalled carbon nanotubes (MWCNTs) as a reinforcing bar, sintered Ni skeletons as a template and catalyst, and sucrose as a solid carbon source. As a reinforcement and bridge between different graphene sheets and carbon shells, MWCNTs improved the thermostability, storage modulus (290.1 kPa) and conductivity (21.

The total chemical synthesis of polymer/graphene nanocomposite films.

A versatile and room temperature synthesis of thin films of polymer/graphene is reported. Drastically differing from other methods, not only the polymer but also the graphene are completely built from their simplest monomers (thiophene and benzene) in a one-pot polymerization reaction at a liquid-liquid interface. The materials were characterized and electronic properties are presented.

Interactions of iron-oxide filled carbon nanotubes with gas molecules.

This work presents a study on iron-oxide filled carbon nanotubes (CNTs) and their interaction with the surrounding atmosphere. Theoretical and experimental methods were employed to determine the interaction mechanism between the CNTs and some gases, such as O2 and N2. The electrical behavior of these CNTs under different atmospheric conditions was studied through resistance measurements, and for comparison, similar studies were conducted on non-filled carbon nanotubes.

Transparent and conductive thin films of graphene/polyaniline nanocomposites prepared through interfacial polymerization.

This communication reports a simple, one-pot procedure for the synthesis and processing of transparent and conductive thin films of graphene/polyaniline nanocomposites based on an interfacial polymerization. Thin films presenting transmittance of 89% and sheet resistance of 60.6 Ω sq(-1) are spontaneously obtained and can be easily transferred to suitable substrates.