Role of Rheology in Morphology Development and Advanced Processing of Thermoplastic Polymer Materials: A Review.

This review presents fundamental knowledge and recent advances pertaining to research on the role of rheology in polymer processing, highlights the knowledge gap between the function of rheology in various processing operations and the importance of rheology in the development, characterization, and assessment of the morphologies of polymeric materials, and offers ideas for enhancing the processabilities of polymeric materials in advanced processing operations. Rheology plays a crucial role in the morphological evolution of polymer blends and composites, influencing the type of morphology in the case of blends and the quality of dispersion in the cases of both blends and composites. The rheological characteristics of multiphase polymeric materials provide valuable information on the morphologies of these materials, thereby rendering rheology an important tool for morphological assessment.

Microstructure Development and Its Influence on the Properties of Styrene-Ethylene-Butylene-Styrene/Polystyrene Blends.

The present work is a novel attempt to understand the microstructure of styrene-ethylene-butylene-styrene (SEBS)/polystyrene (PS) blends not only through morphological studies, but also thermal, mechanical and rheological characterizations. SEBS/PS blends containing 10, 30 and 50 wt % PS were processed in a micro-compounder and characterized. Scanning electron microscopy (SEM) studies, with selective staining of the PS phase, revealed the presence of PS as nanometer-sized domains, as well as phase-separated micrometer-sized aggregates.