Innovation in Aircraft Cabin Interior Panels. Part II: Technical Assessment on Replacing Glass Fiber with Thermoplastic Polymers and Panels Fabricated Using Vacuum Forming Process.

The manufacturing process of the aircraft cabin interior panels is expensive and time-consuming, and the resulting panel requires rework due to damages that occurred during their fabrication. The aircraft interior panels must meet structural requirements; hence sandwich composites of a honeycomb core covered with two layers of pre-impregnated fiberglass skin are used. Flat sandwich composites are transformed into panels with complex shapes or geometries using the compression molding process, leading to advanced manufacturing challenges.