Nanoparticles have many advantages as active materials, such as a short diffusion length, low charge transfer resistance, or a reduced probability of cracking. However, their low packing density makes them unsuitable for commercial battery applications. Hierarchically structured microparticles are synthesized from nanoscale primary particles by targeted aggregation.
View Article and Find Full Text PDFA precise understanding of the mass transport kinetics of water inside the porous structure of battery electrodes is crucial to understanding and optimizing their post-drying process. This process and the moisture management during the production of Li-ion battery electrodes adjust and remove residual water from electrodes and are cost intensive. Furthermore, the amount of residual moisture in the electrode affects device performance.
View Article and Find Full Text PDFHybrid perovskite photovoltaics combine high performance with the ease of solution processing. However, to date, a poor understanding of morphology formation in coated perovskite precursor thin films casts doubt on the feasibility of scaling-up laboratory-scale solution processes. Oblique slot jet drying is a widely used scalable method to induce fast crystallization in perovskite thin films, but deep knowledge and explicit guidance on how to control this dynamic method are missing.
View Article and Find Full Text PDFA new empiric correlation for the critical solutal Marangoni number as function of the Péclet and Schmidt numbers is proposed. It is based on previously published experimental flow field data in drying poly(vinyl acetate)-methanol films with an initial thickness in the range of 20-100 μm and an initial solvent load of 1 to 2 gMeOH/gPVAc, as well as newly derived concentration profile measurements and 1D drying simulations. The analysis accounts for realistic transient material properties and describes the occurrence of short-scale convective Marangoni (in)stabilities during the entire drying process with an accuracy of 9%.
View Article and Find Full Text PDFThe drying behavior of two different polymers [polyvinyl pyrrolidone (PVP) and polyisobutylene (PIB)] with different glass transition temperatures are investigated and compared as a function of film thickness from micrometer (∼3 μm) to nanometer scale (∼10 nm). The focus of this study is to distinguish between solvent diffusion, polymer relaxation, and substrate confinement of polymer chain mobility toward the interface as the dominating mechanism of drying kinetics. Relaxation kinetics becomes more dominant when the film thickness is reduced, which is shown experimentally for the first time for nanometer-scale film thicknesses.
View Article and Find Full Text PDFConvective Marangoni instabilities in drying polymer films may induce surface deformations, which persist in the dry film, deteriorating product performance. While theoretic stability analyses are abundantly available, experimental data are scarce. We report transient three-dimensional flow field measurements in thin poly(vinyl acetate)-methanol films, drying under ambient conditions with several films exhibiting short-scale Marangoni convection cells.
View Article and Find Full Text PDFIn the light of continuous improvement and optimization, recent experiments that the authors conducted give new insights into the applied evaluation method of Riegel et al. [1]: Thorough investigations of the previous results regarding the usage of the Lowry Assay showed discrepancies in the determination of the released amount of protein in the analysis solution. The accurate quantification of this parameter is crucial as it directly influences the calculation of the residual enzymatic activity.
View Article and Find Full Text PDFIn previous works, the influence of drying conditions on the particle distribution in filled polymer films was investigated using spherical silica particles and polystyrene pellets. The results showed that changing drying conditions can influence the particle distribution in a dry film. These were summarized in drying regime maps to predict the distribution of the particles in the final film; the particles accumulate at the top of the coating (evaporation regime) or sink to the bottom (sedimentation regime) or remain homogeneously distributed (diffusion regime).
View Article and Find Full Text PDFHysteresis in the sorption equilibrium influences the production process of many multicomponent material systems. Electrodes for Li-ion batteries consist of several materials, some of which exhibit hysteresis in their sorption equilibrium with water. The moisture content adsorbed and absorbed in the electrodes of the Li-ion battery turned out to be an issue for its electrochemical performance and is reduced in the post-drying process.
View Article and Find Full Text PDFHypothesis: Drying constitutes a key step in the production of thin, particulate films as the complex microstructure develops and functional additives redistribute throughout the film, thus shaping the film properties. The onset of pore emptying constitutes a paramount marker in the film formation process as capillary liquid transport emerges.
Experiments: Film shrinkage, development of surface liquid content and liquid depletion in surface pores of thin films are studied by means of a novel experimental approach, using the example of lithium-ion battery anodes.
Self-organization of functional materials induced by low surface-energetic direct printed structures is presented. This study investigates fundamental fluid and substrate interactions and fabricates all-printed small area organic photodetectors with On-Off ratios of ≈10(5) and dark current densities of ≈10(-4) mA cm(-2) , as well as ring oscillators based on n-type organic field-effect transistors showing working frequencies up to 400 Hz.
View Article and Find Full Text PDFThe evaporation of water from open u-shaped microchannel grooves was investigated with particular emphasis on the roles of channel width and air flow conditions. Given the small dimensions of the microchannels, all measurements were conducted in a range where convection and diffusion are of equal importance and known correlations for the calculation of mass transfer coefficients cannot be applied. The evaporation rates were measured using a new optical method and a gravimetric method.
View Article and Find Full Text PDFThe efficiency of organic bulk heterojunction solar cells strongly depends on the multiscale morphology of the interpenetrating polymer-fullerene network. Understanding the molecular assembly and the identification of influencing parameters is essential for a systematic optimization of such devices. Here, we investigate the molecular ordering during the drying of doctor-bladed polymer-fullerene blends on PEDOT:PSS-coated substrates simultaneously using in situ grazing incidence X-ray diffraction (GIXD) and laser reflectometry.
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