Recovering metals from flue dust produced in secondary copper smelting through a novel process combining low temperature roasting, water leaching and mechanochemical reduction.

Flue dust from secondary copper smelting (FDSC) is a hazardous waste as well as a secondary resource due to the high content of Cl, Br, and valuable metals (Pb, Cu, Zn, Cd). Herein, a novel process, combined low-temperature roasting, water leaching, and mechanochemical reduction, was developed for recovering metals from the FDSC. The phase conversion and behavior of the main elements in the whole process were explored based on thermodynamic analysis, experimental research, and various characterization.

Efficient removal and recovery of arsenic from copper smelting flue dust by a roasting method: Process optimization, phase transformation and mechanism investigation.

The efficient removal and recovery of arsenic from copper smelting flue dust have received widespread attention due to its extremely high toxicity and carcinogenicity. In this research, a roasting method used for treating the dust at a relatively low temperature (300-400 ℃), with adding sulfuric acid and bitumite, was proposed, in which the reduction of As(Ⅴ) and oxidation of arsenic sulfides were achieved simultaneously. It was proved by thermodynamic analysis and experiments that adding sulfuric acid was favorable for the removal of arsenic, through enhancing the thermodynamic driving force and promoting the transformation of arsenate and arsenic sulfides to AsO.