A Multivariate Statistical Approach to Wrinkling Detection in Composites.

Nondestructive inspection using ultrasound in materials such as carbon-fiber reinforced polymers (CFRPs) is challenging as the ultrasonic wave will scatter from each ply in the structure of the component. This may be improved using image processing algorithms such as the total focusing method (TFM); however, the high level of backscattering within the sample is very likely to obscure a signal arising from a flaw. Detection of wrinkling, or out-of-plane fiber waviness, is especially difficult to automate as no additional scattering is produced (as might be the case with delaminations).

Finite element modelling strategy for determining directivity of thermoelastically generated laser ultrasound.

Laser ultrasound (LU) is a contactless and couplant-free remote non-destructive (NDE) technique, which uses lasers for ultrasonic generation and detection rather than conventional piezoelectric transducers. For a transducer, an important characteristic is the directivity, the angle-dependent amplitude of the ultrasonic waves generated in the material. In the non-destructive thermoelastic regime, LU source has been widely modelled as a surface force dipole.

Suppression of front and back surface reflections in ultrasonic analytic-signal responses from composites.

Pulse-echo ultrasound testing is the most prevalent method for inspection of composite materials in industry although evolving designs combined with the anisotropic nature of composites demands the constant development of more advanced signal-processing techniques and testing equipment. One problem that is frequently encountered in ultrasonic inspection, in pulse-echo mode, is the masking effect that occurs due to the strong surface reflections. This can prove critical for the detection of near-surface defects and accurate ply-tracking of the first and last two plies.

Uncertainty Quantification for Deep Learning in Ultrasonic Crack Characterization.

Deep learning for nondestructive evaluation (NDE) has received a lot of attention in recent years for its potential ability to provide human level data analysis. However, little research into quantifying the uncertainty of its predictions has been done. Uncertainty quantification (UQ) is essential for qualifying NDE inspections and building trust in their predictions.

Domain Adapted Deep-Learning for Improved Ultrasonic Crack Characterization Using Limited Experimental Data.

Deep learning is an effective method for ultrasonic crack characterization due to its high level of automation and accuracy. Simulating the training set has been shown to be an effective method of circumventing the lack of experimental data common to nondestructive evaluation (NDE) applications. However, a simulation can neither be completely accurate nor capture all variability present in the real inspection.

Fusion of multi-view ultrasonic data for increased detection performance in non-destructive evaluation.

State-of-the-art ultrasonic non-destructive evaluation (NDE) uses an array to rapidly generate multiple, information-rich views at each test position on a safety-critical component. However, the information for detecting potential defects is dispersed across views, and a typical inspection may involve thousands of test positions. Interpretation requires painstaking analysis by a skilled operator.

Deep Learning for Ultrasonic Crack Characterization in NDE.

Machine learning for nondestructive evaluation (NDE) has the potential to bring significant improvements in defect characterization accuracy due to its effectiveness in pattern recognition problems. However, the application of modern machine learning methods to NDE has been obstructed by the scarcity of real defect data to train on. This article demonstrates how an efficient, hybrid finite element (FE) and ray-based simulation can be used to train a convolutional neural network (CNN) to characterize real defects.

Data Fusion of Multiview Ultrasonic Imaging for Characterization of Large Defects.

The multiview total focusing method (TFM) enables a region of interest within a specimen to be imaged using different ray paths and wave-mode combinations. For defects larger than the ultrasonic wavelength, different portions of the same defect may manifest in a number of views. For a crack, the tip diffraction response may be evident in certain views and the specular reflection in others.

Plane Wave Imaging Techniques for Immersion Testing of Components With Nonplanar Surfaces.

Plane wave imaging (PWI) is an ultrasonic array imaging technique used in nondestructive testing, which has been shown to yield high resolution with few transmissions. Only a few published examples are available of PWI of components with nonplanar surfaces in immersion. In these cases, inspections were performed by adapting the transmission delays in order to produce a plane wave inside the component.

Angular and frequency behaviour of elastodynamic scattering from embedded scatterers.

The elastodynamic scattering behaviour of a finite-sized scatterer in a homogeneous isotropic medium can be encapsulated in a scattering matrix (S-matrix) for each wave mode combination. In a 2-dimension (2D) space, each S-matrix is a continuous complex-valued function of 3 variables: incident wave angle, scattered wave angle and frequency. In this paper, the S-matrices for various 2D scatterer shapes (circular voids, straight cracks, rough cracks and a cluster of circular voids) are investigated to find general properties of their angular and frequency behaviour.

A model for multi-view ultrasonic array inspection of small two-dimensional defects.

The multi-view total focusing method (TFM) is an imaging algorithm for ultrasonic full matrix array data that exploits internal reflections and mode conversions in the inspected object to create multiple images, the views. Modelling the defect response in multi-view TFM is an essential first step in developing new detection and characterisation methods which exploit the information present in these views. This paper describes a ray-based forward model for small two-dimensional defects and compares its results against finite-element simulations and experimental data for the inspection of a side-drilled hole, a notch and a crack.

Row-column Addressed Arrays for Non-destructive Evaluation Applications.

Row-column Addressed (RCA) arrays are 2-d arrays formed by two orthogonal overlapping linear arrays made up of elongated elements. This substantially reduces the number of elements in the 2-d array. Modelled data are used to compare RCA arrays in pulse-echo mode to fully populated 2-d arrays for Non-destructive Evaluation (NDE) applications and an improved beamforming algorithm based on the total focusing method is tested.

Experimental Quantification of Noise in Linear Ultrasonic Imaging.

An efficient procedure for experimental-based quantification of statistical distributions of both the random and microstructural speckle noise within an ultrasonic image is presented. This is of particular interest in the multiview total focusing method, which enables many images (views) of the same region to be obtained by utilizing alternative ray paths and mode conversions. For example, in an immersion configuration, 21 separate views of the same region of a sample can be formed by exploiting direct and skip paths.

Establishing the Limits of Validity of the Superposition of Experimental and Analytical Ultrasonic Responses for Simulating Imaging Data.

The superposition of experimental and analytical data is useful for simulating ultrasonic images of defects in samples containing high levels of coherent structural noise. This technique assumes that the superposition of the response of a defect in a homogeneous medium with that of a heterogeneous, defect-free medium is identical to the response of the same defect embedded in the heterogeneous medium. This implies a single-scattering process.

Quantification of the Effect of Array Element Pitch on Imaging Performance.

This paper investigates how the pitch of elements in periodic ultrasonic arrays is related to their imaging performance, with particular emphasis on imaging artifacts (grating lobes) arising from discrete spatial sampling. Although the classical Nyquist rules for array element pitch are well known, they only provide the limiting condition needed to eliminate grating lobes from an array with an infinitely large aperture at a single frequency. Physical arrays have finite-sized apertures and most applications employ broadband pulses.

Ultrasonic Analytic-Signal Responses From Polymer-Matrix Composite Laminates.

Ultrasound has been used to inspect composite laminates since their invention but only recently has the response from the internal plies themselves been considered of interest. This paper uses modeling techniques to make sense of the fluctuating and interfering reflections from the resin layers between plies, providing clues to the underlying inhomogeneities in the structure. It shows how the analytic signal, analyzed in terms of instantaneous amplitude, phase, and frequency, allows 3-D characterization of the microstructure.

Combining Simulated and Experimental Data to Simulate Ultrasonic Array Data From Defects in Materials With High Structural Noise.

Ultrasonic nondestructive testing inspections using phased arrays are performed on a wide range of components and materials. All real inspections suffer, to varying extents, from coherent noise, including image artifacts and speckle caused by complex geometries and grain scatter, respectively. By its nature, this noise is not reduced by averaging; however, it degrades the signal-to-noise ratio of defects and ultimately limits their detectability.

Laser induced ultrasonic phased array using full matrix capture data acquisition and total focusing method.

Laser ultrasonics is a technique where lasers are employed to generate and detect ultrasound. A data collection method (full matrix capture) and a post processing imaging algorithm, the total focusing method, both developed for ultrasonic arrays, are modified and used in order to enhance the capabilities of laser ultrasonics for nondestructive testing by improving defect detectability and increasing spatial resolution. In this way, a laser induced ultrasonic phased array is synthesized.

Investigation of inductively coupled ultrasonic transducer system for NDE.

Inductive coupling offers a simple solution to wirelessly probe ultrasonic transducers. This paper investigates the theory and feasibility of such an inductively coupled transducer system in the context of nondestructive evaluation (NDE) applications. The noncontact interface is based on electromagnetic coupling between three coils; one of the coils is physically connected to the transducer, the other two are in a separate probing unit, where they are connected to the transmit and receive channels of the instrumentation.

Simulation of ultrasonic array imaging of composite materials with defects.

Ultrasonic transducer arrays are extensively used for the nondestructive evaluation of materials for aerospace and other applications. However, their use with composites requires some technique development because of reflections at the layer boundaries and the effects of attenuation. When used in full matrix capture mode, algorithms such as the total focusing method (TFM) must be applied to obtain the image.

Investigation of capacitively coupled ultrasonic transducer system for nondestructive evaluation.

Capacitive coupling offers a simple solution to wirelessly probe ultrasonic transducers. This paper investigates the theory, feasibility, and optimization of such a capacitively coupled transducer system (CCTS) in the context of nondestructive evaluation (NDE) applications. The noncontact interface relies on an electric field formed between four metal plates-two plates are physically connected to the electrodes of a transducer, the other two are in a separate probing unit connected to the transmit/receive channel of the instrumentation.

Proof of principle study of ultrasonic particle manipulation by a circular array device.

A feasibility study of a circular ultrasonic array device for acoustic particle manipulation is presented. A general approach based on Green's function is developed to analyse the underlying properties of a circular acoustic array. It allows the size of a controllable device area as a function of the number of array elements to be established and the array excitation required to produce a desired field distribution to be determined.

Monte Carlo inversion of ultrasonic array data to map anisotropic weld properties.

The quality of an ultrasonic array image depends on accurate information about its acoustic properties. Inaccurate acoustic properties can cause image degradation such as blurring, mislocation of reflectors, and the introduction of artifacts. In this paper, for the specific case of an inhomogeneous and anisotropic austenitic steel weld, Monte Carlo Markov Chain (MCMC) inversion is used to estimate unknown acoustic properties from array data.

Chirp excitation of ultrasonic guided waves.

Most ultrasonic guided wave methods require tone burst excitations to achieve some degree of mode purity while maintaining temporal resolution. In addition, it is often desirable to acquire data using multiple frequencies, particularly during method development when the best frequency for a specific application is not known. However, this process is inconvenient and time-consuming, particularly if extensive signal averaging at each excitation frequency is required to achieve a satisfactory signal-to-noise ratio.