Cell invasion during competitive growth of polycrystalline solidification patterns.

Spatially extended cellular and dendritic array structures forming during solidification processes such as casting, welding, or additive manufacturing are generally polycrystalline. Both the array structure within each grain and the larger scale grain structure determine the performance of many structural alloys. How those two structures coevolve during solidification remains poorly understood.

Analysis of gravity effects during binary alloy directional solidification by comparison of microgravity and Earth experiments with in situ observation.

Under terrestrial conditions, solidification processes are influenced to a large degree by the gravity effects such as natural convection or buoyancy force, which can dramatically modify the final characteristics of the grown solid. In the last decades, the coupling of in situ observation of growth from the melt, that enables the study of microstructure formation dynamics, and microgravity experimentation, that allows to approach diffusive conditions, has been implemented for both transparent and metallic materials. The results of these investigations enable to test the validity of advanced solidification theories, to validate or develop numerical models and sometimes to reveal unexpected phenomena.

Oscillatory-nonoscillatory transitions for inclined cellular patterns in three-dimensional directional solidification.

The oscillatory behavior of cellular patterns produced by directional solidification of a transparent alloy under microgravity conditions was recently observed to depend on the misorientation of the main crystal axis with respect to the direction of the imposed thermal gradient [Pereda et al., Phys. Rev.

Cumulative mechanical moments and microstructure deformation induced by growth shape in columnar solidification.

The dynamical interaction between columnar interface microstructure and self-stress, resulting in unforeseen mechanical deformation phenomena, is brought to light by means of in situ and real-time synchrotron x-ray topography during directional solidification of dilute aluminum alloys. Beyond long-known local mechanical stresses, global mechanical constraints are found to be active. In particular, column rotation results from deformation caused by the mechanical moments associated with the very growth shape, namely, the cumulative torque acting together with the cumulative bending moment under gravity.