Femtosecond laser filaments for rapid and flexible writing of fiber Bragg grating.

A new beam delivery method is introduced for controlling filament formation in optical fiber that enables point-by-point writing of 1 order fiber Bragg gratings (FBGs) with single femtosecond laser pulses. Uniform filament tracks with azimuthal symmetry were formed fully through the 9.3 µm core waveguide by a modified immersion focusing method to eliminate astigmatism by the cylindrical fiber shape.

Integration of an O-band VCSEL on silicon photonics with polarization maintenance and waveguide coupling.

We demonstrate the hybrid integration of an O-band vertical-cavity surface-emitting laser (VCSEL) onto a silicon photonic chip using a grating coupler that is optimized to simultaneously provide feedback to maintain the single emission polarization and efficient in-plane coupling. The grating coupler was fabricated on silicon-on-insulator using a standard silicon photonics foundry process, and integrated with a commercially available VCSEL. A transparent VCSEL submount was fabricated with femtosecond laser templating and chemical etching to simplify the passive and active alignment steps.

Chemical-assisted femtosecond laser writing of lab-in-fibers.

The lab-on-chip (LOC) platform has presented a powerful opportunity to improve functionalization, parallelization, and miniaturization on planar or multilevel geometries that has not been possible with fiber optic technology. A migration of such LOC devices into the optical fiber platform would therefore open the revolutionary prospect of creating novel lab-in-fiber (LIF) systems on the basis of an efficient optical transport highway for multifunctional sensing. For the LIF, the core optical waveguide inherently offers a facile means to interconnect numerous types of sensing elements along the optical fiber, presenting a radical opportunity for optimizing the packaging and densification of diverse components in convenient geometries beyond that available with conventional LOCs.

Temperature-compensated fiber-optic 3D shape sensor based on femtosecond laser direct-written Bragg grating waveguides.

Temperature-compensated 3D fiber shape sensing is demonstrated with femtosecond laser direct-written optical and Bragg grating waveguides that were distributed axially and radially inside a single coreless optical fiber. Efficient light coupling between the laser-written optical circuit elements and a standard single-mode fiber (SMF) was obtained for the first time by 3D laser writing of a 1 × 3 directional coupler to meet with the core waveguide in the fusion-spliced SMF. Simultaneous interrogation of nine Bragg gratings, distributed along three laterally offset waveguides, is presented through a single waveguide port at 1 kHz sampling rate to follow the Bragg wavelength shifts in real-time and thereby infer shape and temperature profile unambiguously along the fiber length.

Laser-written photonic crystal optofluidics for electrochromatography and spectroscopy on a chip.

Femtosecond laser processes were optimized for nonlinear interactions with various optical materials to develop a novel biophotonic lab-on-a-chip device that integrates laser-formed waveguides (WGs), microfluidic channels and photonic crystals (PCs). Such integration seeks the unique demonstration of dual PC functionalities: (1) efficient chromatographic separation and filtration of analytes through a porous PC embedded inside a microfluidic channel and (2) optofluidic spectroscopy through embedded WGs that probe PC stopband shifts as varying analyte concentrations flow and separate. The building blocks together with their integration were demonstrated, providing embedded porous PCs through which electrochromatography drove an accelerated mobile phase of analyte and an optical stopband was probed via integrated buried WGs.

Femtosecond laser-assisted etching of three-dimensional inverted-woodpile structures in fused silica.

Three-dimensional inverted-woodpile (WP) structures were embedded in a microchannel by femtosecond laser direct-writing of fused silica followed by chemical etching with diluted hydrofluoric acid. We show the hole size is linearly dependent on laser-scanning depth for various pulse energies, permitting the control of laser exposures to facilitate close 5 µm periodic packing of uniform microcapillary arrays. Exposure compensation for depth-dependent etching rate and optical beam aberrations yielded stable and crack-free uniform inverted-WP structures.

Microstructuring of polypyrrole by maskless direct femtosecond laser ablation.

Ultrafast laser micromachining was optimized for microstructuring polypyrrole as a facile new approach towards tailoring electrochemical and mechanical responses desirable for microactuator, sensors, neural probing, and nerve conduit applications. Laser perforation of high-density and high aspect ratio through-holes generated greater than 5-fold increase in surface area. The flexible machining technique offers micron-size resolution and fast prototyping capability for optimizing properties and opening new directions for polypyrrole-based devices.

Flexible fabrication of three-dimensional optical-domain photonic crystals using a combination of single-laser-exposure diffractive-optics lithography and template inversion.

We demonstrate inversion of three-dimensional photonic crystal templates fabricated in a large area with diffractive-optics lithography. A custom-designed two-dimensional diffractive optical element was used to generate highly uniform, bicontinuous, three-dimensional photonic crystal templates in a single-laser exposure. Chemical vapor deposition successfully infiltrated the thick periodic polymer structure to deposit amorphous silica and thereby define an all-silica inverted photonic crystal after polymer removal, as confirmed by focused ion-beam milling and energy-dispersive x-ray spectroscopy.

Multi-level diffractive optics for single laser exposure fabrication of telecom-band diamond-like 3-dimensional photonic crystals.

We present a novel multi-level diffractive optical element for diffractive optic near-field lithography based fabrication of large-area diamond-like photonic crystal structure in a single laser exposure step. A multi-level single-surface phase element was laser fabricated on a thin polymer film by two-photon polymerization. A quarter-period phase shift was designed into the phase elements to generate a 3D periodic intensity distribution of double basis diamond-like structure.