The use of CNC equipment that integrates several machining operations eliminates downtime due to changes in setup and clamping of workpieces in more than one machining device. A review of CNC equipment and tools known from the literature and from manufacturers' offerings indicates that new technical solutions are being developed to integrate two or more technological operations. However, these examples have numerous limitations and are mostly not suitable for machining surfaces with complex shapes.
View Article and Find Full Text PDFA centrifugal disc and vibratory finishing machines were applied to improve the surface texture of soda-lime workpieces cut by an abrasive water jet. This innovative method was denoted as sequential smoothing treatment. An experimental study of the effect of the smoothing process conditions on the surface roughness, surface texture and micro roughness of the surface of glass workpieces was conducted.
View Article and Find Full Text PDFThis article presents the results of experimental studies of the centrifugal disc finishing (CDF) process of 304 steel elements with the use of an active workpieces holder, that allows workpieces for additional rotational and oscillation movements. The main aim of the research was to evaluate the mechanism of formation of the surface texture and to assess the intensity and effectiveness of the machining process. It is shown that additional movements of the workpiece significantly affect the formation of the machining traces generated by the elementary phenomena of micro-cutting, scratching, grooving, etc.
View Article and Find Full Text PDFDespite extensive knowledge of the cutting methods described, no universal method has been developed so far for evaluating the technological quality of elements shaped by different cutting processes. The aim of the research described in this article was to fill this gap and to propose the author's methodology for the assessment of the technological quality of the surface of X5CRNI18-10 steel shaped as a result of laser cutting and abrasive water jet cutting. A synthetic index of technological quality assessment of the surface after cutting (cutting technological quality) was proposed.
View Article and Find Full Text PDFThe article shows that noncontact measurement techniques can be an important support to X-ray-based methods when examining the surface condition of modern circulated coins. The forms and degrees of wear of such coins, affecting their utility values, qualifying them as a legal tender in a given country, can be measured and analyzed, among other things, using advanced high-accuracy optical profilometry methods. The authors presented four analyses carried out for reverses and obverses of round coins (1 zloty, 1 franc, 50 bani, 5 pens) characterized by different degrees of surface wear.
View Article and Find Full Text PDFThe main innovation of this article is the determination of the impact of curvature of a shape cut out in a brittle material using an abrasive water jet (AWJ) process as an important factor of the machined surfaces. The curvature of a shape, resulting from the size of the radius of the cutting head trajectory, is one of the key requirements necessary for ensuring the required surface quality of materials shaped by the abrasive water jet process, but very few studies have been carried out in this regard. An important goal of the experimental studies carried out here and presented in this work was to determine its influence on the quality of the inner and outer surfaces of the cutting kerf.
View Article and Find Full Text PDFThe condition of the cutting tool is one of the most important factors as it directly affects the technological and economic efficiencies of the woodworking process. The large variety of raw materials of wood combined with possible impurities and inclusion of solids puts high demands on planing machines. One of the methods to modify their operational properties is to apply antiwear coating on their working surfaces using vacuum deposition methods, such as physical vapor deposition (PVD).
View Article and Find Full Text PDFThis work demonstrates that molybdenum disulfide can be successfully used as an impregnating substance that is introduced in the abrasive tool structure for improving its cutting properties and favorably affecting the effects of the abrasive process. For the experimental studies, a set of MoS-treated small-sized grinding wheels with a technical designation 1-35×10×10×109A5X60L10VE0 PI-50 before and after the reciprocating internal cylindrical grinding process of rings made from INCONEL alloy 718 was prepared. The condition of grinding wheel active surface was analyzed using an advanced observation measurement system based on stylus/optical profilometry, as well as confocal and electron microscopy.
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