Manufacture of Passive Dynamic ankle-foot orthoses using selective laser sintering.

Ankle-foot orthosis (AFO) designs vary in size, shape, and functional characteristics depending on the desired clinical application. Passive Dynamic (PD) Response ankle-foot orthoses (PD-AFOs) constitute a design that seeks to improve walking ability for persons with various neuromuscular disorders by passively (like a spring) providing variable levels of support during the stance phase of gait. Current PD-AFO manufacturing technology is either labor intensive or not well suited for the detailed refinement of PD-AFO bending stiffness characteristics.

Advanced trans-tibial socket fabrication using selective laser sintering.

There have been a variety of efforts demonstrating the use of solid freeform fabrication (SFF) for prosthetic socket fabrication though there has been little effort in leveraging the strengths of the technology. SFF encompasses a class of technologies that can create three dimensional objects directly from a geometric database without specific tooling or human intervention. A real strength of SFF is that cost of fabrication is related to the volume of the part, not the part's complexity.

An experimental and theoretical framework for manufacturing prosthetic sockets for transtibial amputees.

Selective laser sintering (SLS) is a powerful manufacturing technology that does not require part-specific tooling or significant human intervention and provides the ability to easily generate parts with complex geometric designs. The present work focuses on developing a manufacturing framework using this technology to produce subject-specific transtibial amputee prosthetic sockets made of Duraform PA, which is a nylon-based material. The framework includes establishing an overall socket design (using the patellar-tendon bearing approach), performing a structural analysis using the finite element method (FEM) to ensure structural reliability during patient use, and validating the results by comparing the model output with experimental data.

Design and analysis of orthogonally compliant features for local contact pressure relief in transtibial prostheses.

A very attractive advantage of manufacturing prosthetic sockets using solid freeform fabrication is the freedom to introduce design solutions that would be difficult to implement using traditional manufacturing techniques. Such is the case with compliant features embedded in amputee prosthetic sockets to relieve contact pressure at the residual limb-socket interface. The purpose of this study was to present a framework for designing compliant features to be incorporated into transtibial sockets and manufacturing prototypes using selective laser sintering (SLS) and Duraform material.

The quasi-static response of compliant prosthetic sockets for transtibial amputees using finite element methods.

The finite element method (FEM) is a very powerful tool for analyzing the behavior of structures, especially when the geometry and mechanics are too complex to be modeled with analytical methods. This study focuses on the analysis of patellar tendon bearing prosthetic sockets with integrated compliant features designed to relieve contact pressure between the residual limb and socket. We developed a FEM model composed of a socket, liner and residual limb and analyzed it under quasi-static loading conditions derived from experimentally measured ground reaction forces.