Tensile strength analysis of additively manufactured CM 247LC alloy specimen by employing machine learning classifiers.

Using a cutting-edge net-shape manufacturing technique called Additive Layer Manufacturing (ALM), highly complex components that are not achievable with conventional wrought and cast methods can be produced. As a result, the aerospace sector is paying closer attention to using this technology to fabricate superalloys based on nickel to develop the holistic gas turbine. Because of this, there is an increasing need for the mechanical characterisation of such material.

Topology Optimization of the Clutch Lever Manufactured by Additive Manufacturing.

This article aims to review a redesign approach of a student racing car's clutch lever component, which was topologically optimized and manufactured by Additive Manufacturing (AM). Finite Element Method (FEM) analysis was conducted before and after a Topology Optimization (TO) process in order to achieve equivalent stiffness and the desired safety factor for the optimized part. The redesigned clutch lever was manufactured by using AM-Selective Laser Melting (SLM) and printed from powdered aluminum alloy AlSi10Mg.

Acoustic Emission Signal Characterisation of Failure Mechanisms in CFRP Composites Using Dual-Sensor Approach and Spectral Clustering Technique.

The characterisation of failure mechanisms in carbon fibre-reinforced polymer (CFRP) materials using the acoustic emission (AE) technique has been the topic of a number of publications. However, it is often challenging to obtain comprehensive and reliable information about individual failure mechanisms. This situation was the impetus for elaborating a comprehensive overview that covers all failure mechanisms within the framework of CFRP materials.

Effect of Water-Induced and Physical Aging on Mechanical Properties of 3D Printed Elastomeric Polyurethane.

In this study, the effect of moisture on the elastic and failure properties of elastomeric polyurethane (EPU 40) 3D printed via Vat Photopolymerization was investigated. EPU 40 samples were printed, and uniaxial tensile tests were performed on Dry-fresh, Dry-aged (eight months aged), and after various times of being immersed in water (0−8 months). Elastic response, initial stiffness, failure strength, and failure elongation were analyzed.

Enhancement of Magnetic and Dielectric Properties of NiCuZnFeO Magnetic Nanoparticles through Non-Thermal Microwave Plasma Treatment for High-Frequency and Energy Storage Applications.

Spinel ferrites are widely investigated for their widespread applications in high-frequency and energy storage devices. This work focuses on enhancing the magnetic and dielectric properties of NiCuZn ferrite series through non-thermal microwave plasma exposure under low-pressure conditions. A series of NiCuZn ferrites was produced using a facile sol-gel auto-ignition approach.

Analysis of Thermomechanical Properties and the Influence of Machining Process on the Surface Structure of Composites Manufactured from Metal Chips with a Polymer Matrix.

Nowadays, the dynamic development of the entire market of composite materials is noticeable, which is very often associated with the need to use waste or recycled materials in their production. In the process of producing composites themselves, the easy possibility of shaping their mechanical and thermomechanical properties becomes apparent, which can be a big problem for materials with a homogeneous structure. For the tests, samples made of a combination of acrylic-phenolic resin with fine aluminum and brass chips were used.

Residual Stress Build-Up in Aluminum Parts Fabricated with SLM Technology Using the Bridge Curvature Method.

In metal 3D printing with Selective Laser Melting (SLM) technology, due to large thermal gradients, the residual stress (RS) distribution is complicated to predict and control. RS can distort the shape of the components, causing severe failures in fabrication or functionality. Thus, several research papers have attempted to quantify the RS by designing geometries that distort in a predictable manner, including the Bridge Curvature Method (BCM).

Evaluation of Ultrasonically ZnO Loading Effect on Photocatalytic Self-Cleaning, UV Protection and Antibacterial Activity of Plasma/Citric Acid-Activated Cotton Fabric.

Zinc oxide (ZnO) nanoparticles were loaded over non-thermal plasma (P1) and citric acid (P2)-functionalized cotton fabrics using a room temperature sonification process. The cotton samples were pretreated with dielectric barrier discharge (DBD) plasma and citric acid to introduce some reactive moieties on the fabric to enhance the adhesion power of ZnO nanoparticles with an average particle size of 41 nm. The nanoparticles were dispersed homogeneously on the surface of the P1 sample, which enhanced the antibacterial, UV protection and photocatalytic self-cleaning characteristics of ZnO-loaded fabric.

Effect of Additives and Print Orientation on the Properties of Laser Sintering-Printed Polyamide 12 Components.

3D printing, also known as additive manufacturing, is becoming increasingly popular for prototype processing in industrial practice. Laser sintering, which is a laser powder bed fusion technique, is a versatile and common 3D printing technology, which enables compact and high-quality products. Polyamide 12, a popular 3D printing material, provides reliable mechanical and thermal properties.

Microstructural and Mechanical Properties of Novel Co-Free Maraging Steel M789 Prepared by Additive Manufacturing.

This research aims to characterize and examine the microstructure and mechanical properties of the newly developed M789 steel, applied in additive manufacturing. The data presented herein will bring about a broader understanding of the processing−microstructure−property−performance relationships in this material based on its chemical composition and heat treatment. Samples were printed using the laser powder bed fusion (LPBF) process and then the solution was annealed at 1000 °C for 1 h, followed by aging at 500 °C for soaking times of 3, 6 and 9 h.

Microstructural Evolution, Hardness, and Strengthening Mechanisms in SLM AlSi10Mg Alloy Subjected to Equal-Channel Angular Pressing (ECAP).

The AlSi10Mg alloy is characterized by a high strength-to-weight ratio, good formability, and satisfying corrosion resistance; thus, it is very often used in automotive and aerospace applications. However, the main limitation of using this alloy is its low yield strength and ductility. The equal-channel angular pressing is a processing tool that allows one to obtain ultrafine-grained or nanomaterials, with exceptional mechanical and physical properties.

3D Printed Hollow Off-Axis Profiles Based on Carbon Fiber-Reinforced Polymers: Mechanical Testing and Finite Element Method Analysis.

The aim of the paper is to design, manufacture, and test an off-axis composite profile of circular cross-section. Composite profile based on continuous carbon fibers reinforcing the onyx matrix, i.e.

Laser Beam Drilling of Inconel 718 and Its Effect on Mechanical Properties Determined by Static Uniaxial Tensile Testing at Room and Elevated Temperatures.

Particularly in the aerospace industry and its applications, recast layers and microcracks in base materials are considered to be undesirable side effects of the laser beam machining process, and can have a significant influence on the resulting material behavior and its properties. The paper deals with the evaluation of the affected areas of the Inconel 718 nickel-base superalloy after its drilling by a laser beam. In addition, measurements and analyses of the mechanical properties were performed to investigate how these material properties were affected.

A Review of Vat Photopolymerization Technology: Materials, Applications, Challenges, and Future Trends of 3D Printing.

Additive manufacturing (3D printing) has significantly changed the prototyping process in terms of technology, construction, materials, and their multiphysical properties. Among the most popular 3D printing techniques is vat photopolymerization, in which ultraviolet (UV) light is deployed to form chains between molecules of liquid light-curable resin, crosslink them, and as a result, solidify the resin. In this manuscript, three photopolymerization technologies, namely, stereolithography (SLA), digital light processing (DLP), and continuous digital light processing (CDLP), are reviewed.

Monotonic Tension-Torsion Experiments and FE Modeling on Notched Specimens Produced by SLM Technology from SS316L.

The aim of this work was to monitor the mechanical behavior of 316L stainless steel produced by 3D printing in the vertical direction. The material was tested in the "as printed" state. Digital Image Correlation measurements were used for 4 types of notched specimens.

Hot Deformation Treatment of Grain-Modified Mg-Li Alloy.

In this work, a systematic analysis of the hot deformation mechanism and a microstructure characterization of an as-cast single -phase Mg-4.5 Li-1.5 Al alloy modified with 0.

Effect of Hot Isostatic Pressing on Porosity and Mechanical Properties of 316 L Stainless Steel Prepared by the Selective Laser Melting Method.

The manufacturing route primarily determines the properties of materials prepared by additive manufacturing methods. In this work, the microstructural features and mechanical properties of 316 L stainless steel prepared by the selective laser method have been determined. Three types of samples, (i) selective laser melted (SLM), (ii) selective laser melted and hot isostatic pressed (HIP) and (iii) selective laser melted and heat treated (HT), were characterized.

Analysis of Welded Joint Properties on an AISI316L Stainless Steel Tube Manufactured by SLM Technology.

This work is focused on the analysis of the influence of welding on the properties and microstructure of the AISI316L stainless steel tube produced by 3D printing, specifically the SLM (Selective Laser Melting) method. Both non-destructive and destructive tests, including metallographic and fractographic analyses, were performed within the experiment. Microstructure analysis shows that the initial texture of the 3D print disappears toward the fuse boundary.

Selective Laser Melting of 18NI-300 Maraging Steel.

In the present study, 18% Ni 300 maraging steel powder was processed using a selective laser melting (SLM) technique to study porosity variations, microstructure, and hardness using various process conditions, while maintaining a constant level of energy density. Nowadays, there is wide range of utilization of metal technologies and its products can obtain high relative density. A dilatometry study revealed that, through heating cycles, two solid-state effects took place, i.

Influence of Scanning Strategy Parameters on Residual Stress in the SLM Process According to the Bridge Curvature Method for AISI 316L Stainless Steel.

The present paper deals with the investigation and comparison of the influence of scanning strategy on residual stress in the selective laser melting (SLM) process. For the purpose of the experiment, bridge geometry samples were printed by a 3D metal printer, which exhibited tension after cutting from the substrate, slightly bending the samples toward the laser melting direction. Samples were produced with the variation of process parameters and with a change in scanning strategy which plays a major role in stress generation.

Complex Corrosion Properties of AISI 316L Steel Prepared by 3D Printing Technology for Possible Implant Applications.

This paper deals with the investigation of complex corrosion properties of 3D printed AISI 316L steel and the influence of additional heat treatment on the resulting corrosion and mechanical parameters. There was an isotonic solution used for the simulation of the human body and a diluted sulfuric acid solution for the study of intergranular corrosion damage of the tested samples. There were significant microstructural changes found for each type of heat treatment at 650 and 1050 °C, which resulted in different corrosion properties of the tested samples.