Accurate Flow Characterization of A6082 for Precision Simulation of a Hot Metal Forming Process.

The flow behaviors of metallic materials are sensitive to state variables, including strain, strain rate, and temperature. In particular, the temperature effect on the flow behavior is of great importance. The flow information is usually obtained at the sample strain rates and temperatures from the hot cylinder compression test.

A Review of Flow Characterization of Metallic Materials in the Cold Forming Temperature Range and Its Major Issues.

We focus on the importance of accurately describing the flow behaviors of metallic materials to be cold formed; we refer to several valuable examples. We review the typical experimental methods by which flow curves are obtained, in addition to several combined experimental-numerical methods. The characteristics of four fundamental flow models including the Ludwik, Voce, Hollomon, and Swift models are explored in detail.

A New General Fatigue Limit Diagram and Its Application of Predicting Die Fatigue Life during Cold Forging.

Traditional fatigue fracture theory and practice focus principally on structural design. It is thus too conservative and inappropriate when used to predict the high-cycle fatigue life of dies used for metal forming, especially cold forging. We propose a novel mean stress correction model and diagram to predict the high-cycle fatigue lives of cold forging dies, which focuses on the upper part of the equivalent fatigue strength curve.

Evaluation of damage models by finite element prediction of fracture in cylindrical tensile test.

In this research, tensile tests of cylindrical specimens of a mild steel are predicted via the finite element method, with emphasis on the fracture predictions of various damage models. An analytical model is introduced for this purpose. An iterative material identification procedure is used to obtain the flow stress, making it possible to exactly predict a tensile test up to the fracture point, in the engineering sense.

Mechanics of femoral head osteonecrosis using three-dimensional finite element method.

A three-dimensional finite element model of a femoral head was developed using a surface modeling technique. The distribution of the stress index S (S = effective stress / yield strength, sigma/sigmaY) in various sizes of segmental osteonecrosis was assessed. The stress index of the femoral head was within physiological limits when the necrotic angle was less than 110 degrees.