Dispersion of Graphite Nanoplates in Polypropylene by Melt Mixing: The Effects of Hydrodynamic Stresses and Residence Time.

This work combines experimental and numerical (computational fluid dynamics) data to better understand the kinetics of the dispersion of graphite nanoplates in a polypropylene melt, using a mixing device that consists of a series of stacked rings with an equal outer diameter and alternating larger and smaller inner diameters, thereby creating a series of converging/diverging flows. Numerical simulation of the flow assuming both inelastic and viscoelastic responses predicted the velocity, streamlines, flow type and shear and normal stress fields for the mixer. Experimental and computed data were combined to determine the trade-off between the local degree of dispersion of the PP/GnP nanocomposite, measured as area ratio, and the absolute average value of the hydrodynamic stresses multiplied by the local cumulative residence time.