Circulation process of methyl ester production from pretreated sludge palm oil using CaO/ABS catalytic static mixer coupled with an ultrasonic clamp.

This study investigates the potential of fused deposition modeling (FDM) three-dimensional (3D) printing techniques for manufacturing catalytic static mixers during biodiesel synthesis. The printed catalytic mixing elements comprises acrylonitrile butadiene styrene (ABS) plastic with 15 wt% calcium oxide (CaO) as a solid catalyst. When the reactants flowed through the CaO/ABS mixing device, the blending and acceleration processes were both significantly impacted.

Heterogeneous Calcium Oxide Catalytic Filaments for Three-Dimensional Printing: Preparation, Characterization, and Use in Methyl Ester Production.

This study aimed to investigate heterogeneous catalytic filaments of calcium oxide (CaO) for fused deposition modeling three-dimensional (3D) printers. The CaO catalysts were blended with acrylonitrile butadiene styrene (ABS) plastic to form catalytic filaments. A single-screw filament extruder was used to prepare the filaments, following which their mechanical properties, thermal properties, morphology, catalytic characteristics in biodiesel production, and reusability were evaluated.

Upgrading Pyrolysis Bio-Oil through Esterification Process and Assessing the Performance and Emissions of Diesel-Biodiesel-Esterified Pyrolysis Bio-Oil Blends in Direct Injection Diesel Engines.

This research aimed to evaluate the performance and emissions of direct injection diesel engines using blends of diesel-biodiesel-esterified pyrolysis bio-oil (D-B-EPB). The pyrolysis process was employed to produce pyrolysis bio-oil (PBO) from solid biomass obtained from fresh palm fruits. Furthermore, a simple and effective esterification process was used to upgrade the PBO.

Continuous double-step acid catalyzed esterification production of sludge palm oil using 3D-printed rotational hydrodynamic cavitation reactor.

Sludge palm oil (SPO) with high free fatty acid (FFA) content was processed using a continuous and double-step esterification production process in a rotor-stator-type hydrodynamic cavitation reactor. Three-dimensional printed rotor was made of plastic filament and acted as a major element in minimizing the FFA content in SPO. To evaluate the reduced level of FFAs using both methods, five independent factors were varied: methanol content, sulphuric acid content (HSO), hole diameter, hole depth, and rotor speed.