Micro-EDM Drilling/Milling as a Potential Technique for Fabrication of Bespoke Artificial Defects on Bearing Raceways.

The fabrication of bespoke artificial defects on bearing raceways helps in mimicking incipient faults during real application or for directly validating the diagnostic technology depending on their shapes and sizes. This is particularly useful when run-to-failure experiments are time-consuming and even difficult in some cases. However, there has been limited systematic research on the design and fabrication of artificial defects on bearing raceways, particularly for the purpose of accelerated testing.

Fast Fabrication of Complex Surficial Micro-Features Using Sequential Lithography and Jet Electrochemical Machining.

This paper presents fabrication of complex surficial micro-features employing a cross-innovative hybrid process inspired from lithography and Jet-ECM. The process is referred here as mask electrolyte jet machining (MEJM). MEJM is a non-contact machining process which combines high resolution of lithography and greater flexibility of Jet-ECM.

Real-time on-machine observations close to interelectrode gap in a tool-based hybrid laser-electrochemical micromachining process.

A tool-based hybrid laser-electrochemical micromachining process involves concurrent application of two process energies i.e. electrochemical and laser in the same machining zone by means of a hybrid tool which serves as an ECM tool as well as a multimode waveguide.

Jet Electrochemical Micromachining of Micro-Grooves with Conductive-Masked Porous Cathode.

Surface structures with micro-grooves have been reported to be an effective way for improving the performance of metallic components. Through-mask electrochemical micromachining (TMEMM) is a promising process for fabricating micro-grooves. Due to the isotropic nature of metal dissolution, the dissolution of a workpiece occurs both along the width and depth.